YKK Fastening Solutions: Machinery FLEXLINE®

FLEXLINE® is the automated machinery series specific to the pants industry. FLEXLINE® is a combination of 5 machines such as JAFA-A, JAFA-B, JLS, JLB-5 and Curved-Fly.
With the introduction of the FLEXLINE®, the jeans fly assembly process was reduced from an average of 3 operators down to 1.5. The gap between each fly was eliminated, resulting in a savings of $10,000 annually in waste reduction. The warehousing space needed to inventory different SKUs was reduced, freeing up space. Automation necessitates high-quality, consistent products to achieve a high-quality result. Thus, the implementation FLEXLINE® not only improved the quality and efficiency of the jeans fly assembly, but it also forced the cutting room to maintain a higher standard.
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