Case Study: Troubleshooting Foam Formation in Crude Oil Separators

In this video, we explore a real-life case study from an oil and gas production facility, where operators faced a challenging issue with foam formation in a 3-phase separator.
The case study covers the troubleshooting process, including identifying the root causes like asphaltenes, resins, and well workover fluids contributing to the #foaming. We discuss the operational impacts, such as level control problems, liquid carryover to compression systems, and potential plant shutdowns.
Learn about the short-term solution implemented using antifoam injection to stabilize operations while managing costs. We also dive into the long-term solution, which involved retrofitting the separator with specialized internals like inlet devices and foam breaking plates to address the foaming issue fundamentally.
This case study provides valuable insights into common separator issues, troubleshooting methods, and design modifications in the oil and gas processing industry. It highlights the importance of proper #separatordesign, operational efficiency, and process safety in production facilities.
Join us as we unravel this engaging case study and learn from the challenges and solutions implemented in the field of process engineering.
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Link to article:
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#crudeoilseparation #separator #processsafety #processengineering #casestudy #oilandgasprocessing
▬ Contents of this video ▬▬▬▬▬▬▬▬▬▬
0:00 - Introduction to Foam Formation in Separators
0:39 - Initial Troubleshooting Steps
1:16 - Causes of Foaming in the Separator
1:53 - Problems Caused by Foaming
3:14 - Solutions to Address Foaming Issues
4:28 - Implementation and Results of Short-Term Solutions
5:04 - Long-Term Solutions and Cost Considerations
5:39 - Installation of New Separator Internals
6:15 - Conclusion and Overview of Solutions

[@amirb3083]

Great applicational example!!
Thanks for such a great channel🙏

[@boostrand2771]

Thank you Amir. I'm glad you are enjoying our content. Have you tried out our free process engineering course? Check out:
boostrand.com/free-course

[@amirb3083]

@@boostrand2771 Thanks again. will do 👌