What EFHW Core and Winding to use for HIGH POWER?

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  • Опубліковано 14 січ 2025

КОМЕНТАРІ • 98

  • @watersstanton
    @watersstanton Рік тому +12

    Hi there. Auto transformer interesting. I published a couple of videos some while back, using that method and went a step further by using tinned copper wire which made soldering even easier. Great Channel. Keep up the work. 73 Peter.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      Thanks Peter. With 1 set of the cores borrowed from Tom I will build a test antenna in the new year.

  • @75ohmHAM
    @75ohmHAM Рік тому +8

    Thanks for doing the testing Colin, you're a ture value to the Feeders of the Ends
    🥂

  • @willian.direction6740
    @willian.direction6740 Рік тому +2

    I like the Auto TF style of winding because it winds on easier than a 1.2 mm wire twisted and trying to wind it on a ferrite core. Thanks for your efforts.

  • @ham-radio1000
    @ham-radio1000 11 місяців тому +2

    Great Test Colin. Your EFHW tests are the basis of my antenna experiments ;)

  • @PIXscotland
    @PIXscotland Рік тому +3

    Just getting back into the hobby after being away 20 years! So much had changed! Bought a few of the 1002 cores from Digikey, some stainless wire and all the bits to make an efhw and others. So much stuff coming in the post and can't wait for it all to get here! Just along the road in Bathgate.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому

      Excellent, can't say anything bad about Bathgate, my XYL hails from there.

  • @DK5ONV
    @DK5ONV Рік тому +2

    Happy Holidays Colin....tnx for another neat Episode of MMØOPX Amateur Radio

  • @evil_lair_electronics
    @evil_lair_electronics Рік тому +7

    I think they are mistaken when they say they are close to curie temp when seeing an increase in SWR and are actually nowhere near that hot. If you look at the material specs, 43 permeability is 650@0C and doubles to 1300@75C which is certainly going to drastically change transformer behavior. 52 is a little better with 200@0C and 400@100C but again that's not an unreachable temperature so a drastic change is still going to be seen during normal operation. 61 is much flatter, 125@0C and only gets to 150@325C, but you're not going to cover all of 80 to 10 with a 61 mix transformer.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      You will be correct. Wish I could remote temp measure while monitoring SWR and see what that temp is.

  • @chrissuddell7940
    @chrissuddell7940 Рік тому +2

    Hi Colin, I just tested triple stacked 240-52 as an autotransformer and this is giving me 89, 91, 90, 88 and 82 percent efficiency on 80,40,20,15- and 10-meter bands. Not as high as your measurements. However, I’m using 1.4mm enamelled copper wire. The wire covers about a third of the outside circumference of the cores. This is so the inner circumference does not have any overlapping wire. So, I might rewind them using 1mm wire and see if there is any difference, as in better efficiency. But for now, a slight difference. I guess any heat will at lease be spread about a little.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      Thanks for letting me know Chris. Your numbers are not that far away and there will be measurement error on mine and yours. It wont matter in real use I dont think. Look forward to seeing you getting it up as an antenna and seeing how it goes.

  • @pasixty6510
    @pasixty6510 Рік тому +1

    Thank you, I‘ll check out the autotransformer style.

  • @PercivalFakeman
    @PercivalFakeman Рік тому +1

    Built the QRP version you tested, 3 to 21 turns close wound. Worked great today on a test.

  • @SM3TEK-Lars
    @SM3TEK-Lars Рік тому +1

    Thanks Colin.
    Will sure use the autotransformer and 2 stack 240-43 and do the tests when I get the cores.
    Have a great Christmas and a Happy New Year.
    73 de SM3TEK

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      Merry Christmas, 52 cores hard to get just now. Good luck 👍

    • @SM3TEK-Lars
      @SM3TEK-Lars Рік тому

      Got my hands on 4 240-43 from Electrokit in Malmoe and the last 4 pice xxx1002 43 coars from Connectiv. Gone a have a great start on 2024 with winding cores and testing EFHW.
      Hopefully get some good ressults.
      Merry Christmas

  • @mikesage9544
    @mikesage9544 3 місяці тому +1

    Thank you Colin for your continued dedication to the HWEF. Finally I have stumbled apon the key to my MkII EF. I must try the 49:1 in the Autotransformer config' and make a 56:1 at the same time. I think one turn extra on the sec ought to do the business.. After a nearly two year antenna ban, I am itching to warm up the tubes ;-)) Best wishes. Mike DL7KFT

  • @WECB640
    @WECB640 Рік тому +2

    This looks excellent Colin. I would like to suggest PTFE sleeve over the full length of windings to provide insulation for QRO power levels. Merry Christmas OM.

    • @GoonyMclinux
      @GoonyMclinux Рік тому +1

      Then the efficiency changes.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      Good shout 👏

    • @m1geo
      @m1geo 3 дні тому +1

      Don't do this. You want the wire as close to the ferrite as possible. Adding PTFE sleeves increases this distance, which increases the magnetic reluctance and thus lowers efficiency.

  • @TomG2NV
    @TomG2NV Рік тому +2

    Superb Colin! This design looks fantastically promising. I'll be knocking up a couple in the coming days. one close wound and one wide spaced, If it replicates the efficiency on 15 & 10 in real world tests we'll all owe you a huge debt of gratitude! To have a 49:1 transformer with such equal level of efficiency across 80-10m will be a real gamechanger for the guy with room for only one antenna. hang on to the 240's for as long as you need em, your your blazing a trail for everyone! 73 & a big big thank-you!! Tom G2NV.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      Couldn't have done it Tom without the loan of the cores from you. I knew I had unfinished business. I will drop you a mail re getting them back to you but I would like to see if it will actually "antenna" first by fitting a trio of the 52's into an enclosure and seeing how it goes. Thanks again mate.

    • @TomG2NV
      @TomG2NV Рік тому +2

      @@MM0OPXFieldRadio Spot on, No rush at all mate! test away and we'll compare notes in the new year. I'm excited to try out the AT design and particularly some A/B testing on 10m against my T2LT type 10m monobander. If you've cracked the efficiency issues on ten you'll have done a lot of people a huge service! 73.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому

      No probs mate. Catch up in the new year.

  • @K5azz
    @K5azz Рік тому +2

    Well done sir. I would be very interested to see the measured losses on the "Traditional" version of the transformer (14-2 with crossover and 100 pF cap). I have followed your testing and even built an Evil Lair transformer using the type 61 Mix. Still field testing the various configurations but I have used the "Traditional" 49:1 and it works well for my base station on 40, 20 and 15. Not so well for 10. I will be building a new auto-transformer using your winding recommendation's on stacked 240-52 cores to see if I can improved 10M,

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      Its in the spreadsheet. Widespread with crossover 👍

    • @K5azz
      @K5azz Рік тому +1

      @@MM0OPXFieldRadio Thanks Colin, I missed that. Did you do any analysis of wire gauges and their effect on efficiency? Merry Christmas to you and yours.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      For this testing, I didnt see any measurable difference between wire diameters. The NanoVNA is only putting a tiny about of power though.

  • @francoguanziroli7867
    @francoguanziroli7867 Рік тому +3

    Hello Colin, II really appreciate your videos and I'm a fan of EFHW. do you think that in the future it will be possible add the results obtained with 2 cores? 73 de iw2hus, Franco

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому

      Unlikely Franco as I see little benefit. There is nothing to be gained efficiency wise just handles less wire over a 3 stack.

    • @francoguanziroli7867
      @francoguanziroli7867 Рік тому

      @@MM0OPXFieldRadio In sense that performances with 2 or 3 core are similar or two cores are similar at 1 core?

  • @hubercats
    @hubercats 8 місяців тому +1

    Very nice work. Thank you.

  • @m1geo
    @m1geo 3 дні тому +1

    Hi Colin. Did you ever test spreading those wires out? In my experience, having everything bunched up causes a hotspot on the core, making it easier to get to the Curie point, just based on the fact that the magnetic flux concentration is high around the group of wires and the reluctance will cause core losses (as well as heat from DC resistance) all being concentrated. I observed this with a thermal camera on previous designs. I would expect spreading those out will even out the flux distribution and help with cooling.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  3 дні тому +1

      Not yet in anger george. Need to look back and wee what I've measured from efficiency standpoint. The few times I've run 1kw its never hit curie point. Inspected the enclosure etc afterwards with no signs of melting etc. Cheaper option I thought of is a temp sensor stuck closest core hospot and data logger. Something low cost.

    • @m1geo
      @m1geo 2 дні тому

      @MM0OPXFieldRadio thanks Colin. Threw one together today for 80/40 DATA AFS as I knew that'd be QRO and data mode duty cycle. Performed well, though I used 3x FT240-52 stacked. Got warm, but not hot, although it wasn't boxed, just dangling in the (freezing) air! 73 for now, mate. George, M1GEO.

  • @MM0OPXFieldRadio
    @MM0OPXFieldRadio  Рік тому

    Ground has a massive effect as you note. The 56:1 only seems to be needed on the 1002 core.

  • @JayN4GO
    @JayN4GO Рік тому +1

    Thanks a lot Colin

  • @2EOGIY
    @2EOGIY Рік тому +2

    @MM0OPX I know every test takes significant effort; however, what would happen if you mixed cores? i.e. 2x43 and 1x52 or complete mix 1x31,1x43 and 1x52

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      I honestly dont know, it would be interesting for sure.

  • @vironpayne3405
    @vironpayne3405 6 місяців тому +1

    Colin, first let me say thank you! Your work is amazing! Thank you!
    I just had a perverse thought while rewatching every video I could find between you, Evil Lair Electronics, and Survival Comms on core testing.
    What would be the effect of cocentrically nesting a ferrite inside a wound transformer? That is placing a ferrite rod or smaller ferrite bead inside a wound transformer.
    I've never seen or heard of it being done.
    They fill university libraries with what I don't know on the subject, but its my understanding that the ferrite has two functions. One is to increase inductance per turn, and to constrain the elrctromagnetic field.
    I am not even sure how the righthand and lefthand rule applies to transformers wound on ferrite.
    I can see such an experiment either being amazingly good or amazingly bad.
    You already have several wound transformers and ferrites, so if its not too much trouble perhaps you would be gracious enough to empirically answer the question.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  5 місяців тому +1

      Thats an interesting thought. I will keep in mind going forward. Actually I think I will struggle as a dont have as many cores as you may think. I will see what I can rustle.

    • @vironpayne3405
      @vironpayne3405 5 місяців тому +1

      ​@@MM0OPXFieldRadioIt has been thought of, sort of. Fair-rite sell ferrite blocks that have little tiny holes drilled into them that you pass the wire through. Think of it as being like peg board but thicker with tiny holes. It another type of EMI suppression core.

  • @harrymagooslum5770
    @harrymagooslum5770 Рік тому +1

    I've always made my EFHW transformers using autotransformer windings and wondered why others were essentially putting the ground at the tap. To me what we are trying to accomplish is more like a delta-match or gamma-match setup. You want to put the 50 ohm feedline at the right tap point to match the impedance.
    I also have recently wondered why I've always used #43 material when the handbooks say that it's great for HF common mode chokes but not good for HF transformers. And since #67 material is good for HF transformers and poor for HF common mode chokes, perhaps it would be a better core material in an EFHW transformer. ? It would take more windings to get the same winding impedance but perhaps there is enough room on the core to accomplish that. Perhaps the #43 in our configuration is a "sweet spot" in being able to both transform and choke.
    I should mention that the curie temperature is higher for #67 too so it might be more resilient when the situation is not optimal.
    Thanks for your great videos and I'm looking forward to the investigation for your further optimizations. All really good stuff!

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +1

      Looking forward to getting my autotransfomer on the air.

  • @biringen
    @biringen Рік тому +2

    have you tried mix 2 240/52 with 1 240/43 and vice versa with same windings?

  • @jongreenwood2367
    @jongreenwood2367 29 днів тому +1

    Colin, I am wanting to do a build and focus is 160m and 80m I was thinking 240x43 wide spaced based on your other video and then saw this video. Now is it the same but closed spaced for those 2 bands. What does the graph show with just those 2 as the focus? 73 Jon N8EM

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  27 днів тому

      A 2 stack of the chunky 100w core is good for those bands. Check-out the spreadsheet.

  • @corradoQC
    @corradoQC 6 місяців тому +1

    When the wire is wound without a crossover does the toroids get to disperse the heat evenly or is the heat concentrated where the windings are ?

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  6 місяців тому

      It will be concentrated but will disapate to the entirely of the core.

  • @enginedave
    @enginedave 6 місяців тому +1

    With the heat generated would it be better to vent the enclosure or simply forgo the enclosure?

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  6 місяців тому

      Depends on how much power you run but yes either option works.

  • @g0fvt
    @g0fvt Рік тому +1

    Interesting work, I assume that much of the measured loss is stray reactance, although imperfect transformer behaviour it does not automatically lead to core heating. I have been using similar cores for common mode chokes, not transformers, even with something as apparently simple as the chokes it certainly pays to make the measurements! 73

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому

      I would think so, that pesky inductance! If i had remote temperature probes I would check the temp rise on a full duty cycle mode.

  • @edwardpacman7082
    @edwardpacman7082 Рік тому +1

    I wonder if this type of winding improves the efficiency of a single core of ft-240-43 as well.

    • @GoonyMclinux
      @GoonyMclinux Рік тому

      Yep.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      I would be shocked if it didnt.

    • @edwardpacman7082
      @edwardpacman7082 Рік тому +2

      I just tested single core 240-43 with 14/2 auto transformer, closed spaced winding. Here's what I got:
      80m 76.21%
      40m 80.35%
      20m 84.24%
      15m 84.92%
      10m 84.24%

    • @GoonyMclinux
      @GoonyMclinux Рік тому +1

      @@edwardpacman7082 that's actually pretty good for a 43 core.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      Agreed, pretry decent 👌

  • @carypeaden4147
    @carypeaden4147 6 місяців тому +1

    You said you aren't really interested in this antenna for the 10M band because you have better antennas for 10M. Since you clearly know your stuff, what antenna do you use for the 10M band?

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  6 місяців тому

      Its not terrible on 10m. 10m is one of those bands you can use a small beam like a Moxon or Hexbeam without much space. If you want to go the vertical route the 5/8 is good. Height is might remember.

  • @yaesuicomkenwood
    @yaesuicomkenwood 11 місяців тому +2

    tnx for your investigation. 73 Martin de DL9RDM

  • @johnanthonycolley3803
    @johnanthonycolley3803 Рік тому +1

    ? if you managed to heat up your core to anywhere near it. " curry temperature"
    Would it not melt it's way out of a plastic enclosure? 🤔
    De John

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      Yes, most likely. Evil lair is correct in that it will probably degrade and SWR rise before currie temp.

  • @truhartwood3170
    @truhartwood3170 10 місяців тому +1

    Hi Colin, I'm a bit confused on a few points that span more topics than just this video, but I hope it's ok if I post here.
    1. There's more than just the unun efficiency, as when a really efficient unun is tested with an antenna the SWR can be terrible. Is there a way to test the entire system to see how much power is actually making it out of the antenna without relying on WSPR (which doesn't let you compare across multiple days since propagation changes)? How scientific can we get with these measurements? (I'm not talking about modelling the gain or directionally etc of the antenna, just the actual percentage of watts coming out of the radio that actually make it out the antenna).
    2. I'm confused as to which antenna setup is the most efficient (EFHW, EFRW, dipole, etc). With a random wire you have a tuner which some people say turns a lot of the energy to heat, but others say that's only if you have a bunch of coax between the tuner and antenna, whereas if you just have a random wire coming straight out of the tuner the reflected energy is just re-reflected back into the antenna again, so eventually makes its way out as signal. If so, could a random wire and tuner be more efficient in that setup? A dipole needs a balun, an EFHW needs and unun and these all absorb some energy. I've also seen an end-fed quarter wave with no unun, but rather using a big counterpoise, but then they say the resistance is only around 30Ω, so wouldn't that mismatch be inefficient?
    Basically, I'm wanting to do QRP portable, and just want the most of my meager wattage making its way from the radio out the antenna and I am trying to figure out the most efficient overall HF antenna setup that factors in all the losses from all the required bits working together as a complete system, not just independent components that may be efficient on their own but don't play nice together. Or are all these setups basically equal in reality (ie the differences are barely noticeable and it's not worth nitpicking a percentage point or two)? Thanks!

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  10 місяців тому +1

      I always mention in these videos that transformer efficiency is only one element, but an important one. Honestly don't fret too much, I don't. Follow good antenna practice and remember Height is might with the ground being able to suck away efficiency.

  • @charlieoscar09
    @charlieoscar09 Рік тому +1

    Hi Colin did you mention a MAX power for Data with the 3 Core 43Auto Transformer setup. Will you be building a EFHW With a 3 core autotransformer ?

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +2

      No, I didn't because I personally havent done it. Yes I plan to build one in the new year.

    • @charlieoscar09
      @charlieoscar09 Рік тому +2

      @@MM0OPXFieldRadio I look forward to your findings

  • @pcfreak1992
    @pcfreak1992 Рік тому +1

    Isn’t the traditional way of wiring a transformer (with the twisted wires) also an auto-transformer? The wiring looks the same, just without twisting the wires and wrapping the primary on the other side instead of parallel with the secondary.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому

      I couldn't tell you. There is a big difference in losses though. They should be names differently though to avoid confusion.

  • @Viktorherenowhere
    @Viktorherenowhere 11 місяців тому +1

    52 material has much less Permeability value than 43. Im not sure how this influence on EFHW, but for common mode chokes(dipole), you need more turns windings.

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  11 місяців тому +1

      Your right but different application from a common mode choke.

  • @adyg6ad73
    @adyg6ad73 Рік тому +2

    Come on Tom, make me a 3 stack 52 mix. I will put it through its paces. 😊

    • @TomG2NV
      @TomG2NV Рік тому +2

      No worries! the second one off the bench has your name on it! I've got to say, Colin's work on this is epic! This design Auto-transformer looks like a real game changer for 80-10m. I think the whole community will owe him a massive thanks for this! I'll be heading over to G6AD-HQ shortly with your Xmas prressie shortly. 73 Tom.

    • @adyg6ad73
      @adyg6ad73 Рік тому +2

      @@TomG2NV brilliant 🤩 and we are still to young to go on top band anyway 😂

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  Рік тому +3

      Hes on it 👌

    • @adyg6ad73
      @adyg6ad73 Рік тому

      @@MM0OPXFieldRadio excellent news

  • @spareiChan
    @spareiChan Рік тому +2

    The whole twisted bifilar winding making no sense if you are just going to use a common ground anyway. I've been using a AT EFHW for a while now in my POTA antenna and haven't had any issues. I've compared a FT140-43 using 2/14 cross over and no crossover, overall found little difference between AT and non-AT. AT no-crossover ~100pf 2/14 ended up the best for me.
    I found that inverted V ~20m wire, 12ft choked coax gave me great 40/20/15 and good 10m on 2/14, 2/15 and 2/16 tuned low on 40m (around 6.8) and slightly high on 20m (14.4) but good on 15 and 10. I assume this was more of the impedance shifting on 56:1 and 64:1 to being happier closer to the ground vs higher bands. I haven't tried using 2/12 and 2/13, might be worth it to see the effects.

  • @janvelter3253
    @janvelter3253 4 місяці тому +1

    How much power do you think a 3-stack 52 core handle especially in SSB winded as an autotransformer ?

    • @MM0OPXFieldRadio
      @MM0OPXFieldRadio  4 місяці тому +1

      Hard to say exactly but must be getting on for 2K watts.

    • @janvelter3253
      @janvelter3253 3 місяці тому +1

      @@MM0OPXFieldRadio Ok so 1,5kW SSB or CW will not be a problem. Can you tell me which wire gauge I should use to wind the transformer to handle easy legal power ?
      Will a 3kV cap be sufficient too here ?
      Thx Colin for answering ... I'm a big fan of your video's de ON1JV ;)