Boy, I was listening to this video playing in the background and this is an old video. I’m definitely making a new one. I can make a much better better video than this…… but hell that’s why we keep trying and we learn
Very well explained process... I have a 2007 Sprinter 3.0 2500 in the process of removing the intake manifold I broke the flapper bar on the right... thanks for your videos very helpful.....keep the good work
Clay great video To answer your question on my 2011 I could undo 2 vertical bolts on the turbo bracket I had tried to undo the 2 bolts at an angle but they were so tight even with heat and great force they would not budge
@@sharpcarco surprisingly there is also like three different sizes of glow plug which all fit fine, apparently an old Isuzu duramaxx module also fits but have yet to test
You’re very very welcome thank you for the kind words! That was one of the harder videos I made it took a lot of extra time to do the job so I greatly appreciate it when someone says something nice about it
I’m working up to tearing my 2008 down. How much is it to have you clean/ mod them ? I know shipping/condition varies the overall cost. (Also what’s your turnover time on a set? )
Thank you for the uploads. These diesels are a PITA to work on. My two cents on future videos, dont add any trivia subtitles on videos mixed in with notes on repair video, it was distracting. I probably missed some details on repair because I didn't care about the trivia.
I appreciate the respective criticism James and the way you said it. Some people are real jerks about it then other people tell me they absolutely love it I only do it for the distraction part of it. Regretfully most people turn on a UA-cam video and find the portion of the video that they’re looking for and then do not watch the video which people watching videos is the only way you’re able to get paid. So when folks turn on a video and then watch it for a minute or two minutes, It drags down your CPM. Sometimes there are some super interesting facts and yes you may have to watch the video twice to be able to read the Facts and get the content you need. But keep in mind people are very shallow and do not appreciate when strangers do things for them so it was the only way I could see of actually getting people to watch the video and have retention Please try not to look down on me too much for doing it but I do enjoy putting that stuff down there it makes for great topics when there’s nothing else to talk about with the folks. I wish you the absolute best God bless and have a great day
Oh I should also mention that I have video showing you how to bypass the intakes so you do not need to do them or take it apart and it only cost a dollar
@@sharpcarco Ok, I understand now why you have the facts. I didn't find it necessary to skip ahead during the video at any time, you're doing great. I'm sure I'll learn a lot from you.
If I buy a couple gallons of kroil and soak the intake manifolds for a week... do you think the intake runners will still freeze back up after a week or 2? I replaced the turbo because I feared it was blown and wasn't getting any codes. It took a few months to save up the money and do the work, and now it's running great. Except it's in partial limp mode and I can't get past 70mph on the freeway... uphills it slows down, and I have the intake runners' codes. I don't have the money for new intakes, and nobody in my area rebuilds them (wi)... so I'm hoping to repair without spending too much money. I'm thinking about taking the intakes off and soaking in kroil and periodically working the runners to get any corrosion freed up and cleaned out of there, and after a week try to reinstall and cross my fingers... what are my odds that this won't work and will be a huge waste of money? (kroil isn't cheap...) Any advice is appreciated
Sometimes they do and sometimes they don’t. Not a big deal either way yeah kind of surprises me as well but I never replaced them anymore. I just rebuild them. It’s a waste of money to replace them..
I have the rail sensors 1 of them has a different number on it than the other but I’m trying to replace both and I’m kind of stuck and everybody else is too no matter. where I Look it only shows buying one or more of the same product are these two different sensors or are they identical?
From the factory they have different colored plugs but if I remember correctly, they are the. Same However, I should advise that they very very rarely go bad. More than likely, there’s actually a problem with your rails, not moving
Yeah, my left side was stuck and my oil cooler was leaking so I took it all apart and cleaned everything but I didn’t wanna put it back together unless I knew for sure on that and how to test a swirl motor ?? i’m just overly cautious and don’t like repeating work over and over again I’m sure no one does lol, everything looks good and came out very clean, but wasn’t that dirty to begin with something else was binding in the linkage so I replaced all of that with new upgraded. Everything seems smooth so here we go. 👍🤞thank clay
@@davedeason1742 well, if you don’t have a scanner that reads live data. Then you can just ohm out the sensor you’re probably gonna have to remove the fuel filter and make sure it’s still moving back-and-forth I can almost tell you 99% sure that it’s probably stuck . That’s an extremely extremely common problem. And yes, it’s very expensive to fix. I say ohm out the sensor you have to move it to read the resistance when it’s in one position versus the other position . It doesn’t really matter what the resistance is supposed to be. There should be a resistance change. I do not know the resistance values of open versus closed. But chances are good. If the resistance values are different one the other the sensor is just fine. You can also switch the sensor wires and see if you have a different code. That’s probably the simplest way. And then that will test my theory if they are the same plug . I know they work identically so I know it won’t hurt anything.
Off the subject.... i work that vehicle and man a lot a lot oil on front engine and I know oil cooler gasket is no good and I plan to replace oil filter housing gasket .... what else I am missing to replace gasket on front
Check your oil fill neck and make sure it is placed on to the valve cover properly physically remove it and make sure the gasket did not go bad Or it’s your vacuum pump that’s right on the front cylinder head near the Bulgaria sometimes the back of them leak as well
I appreciate your time. I know it’s not easy to make these videos. But I gotta say you had me until about 2:47 when you magically had everything removed. I’m currently balls deep in the removal process, and with as complicated a process as it is, I feel like you can’t just skip ahead to “well everything’s off now so that’s cool”. I consider myself a skilled mechanic and I’m sure I’ll be able to figure this out. But I feel like Skrat right now from Ice Age where he can see the acorn right in front of him but he just can’t get it. I’m sure I’m just bitter because it would’ve made my life a lot easier but maybe something to think about. Because if people get as far as getting everything off I’m sure they have the know-how or the necessary access to literature or whatever to get everything back on again.
That’s because this video is about installation and not removal. I know I have a video on removing the turbo but it’s not as good as this video on reinstallation and I address your concern about taking it apart by showing you how to put it together. And you are absolutely correct it took me over three weeks to make this video and one week of work and then another two weeks of editing. And it’s still not a great video
@@sharpcarco hey man I think people are more interested in nuts and bolts rather than useless facts on the bottom of the screen. I bet your subscribers would double. Still appreciate what you're doing very much.
Well, I don’t care about Subscribers. Obviously I’ve been doing this for six years I want people to like me for me not just what they came here to see but thank you for your input. Most of my videos are very unique, unique procedures, and ways of doing things not only how to do them but while you’re doing them in the first place, if people don’t like the stuff at the bottom of the screen, they don’t have to watch they can go watch some other person do whatever it is that I’m doing but most of the time they won’t find that Contant so their loss not a problem for me I can sell consistency I can’t sell inconsistency
Awesome video sir. This is my first of your videos, and a new sub. Also, greetings from a fellow Michigan grease monkey. I'm on the other side of the state near Detroit. Thanks for the teaching, I've been wrenching a long time, but still a little green in the diesel department. 👍👍
Well welcome greasy monkey!!! Yeah I do a lot of stuff with these particular diesels but no I’m not a diesel mechanic either it just so happened that I owned about five of these over my lifespan and I learned how to work on them so I have a lot of different tricks and in this particular video was the first time I ever zip tied the intakes together but I have improved this process significantly more in future videos that I have up in my playlist and I actually make installation brackets for them now and sell them to the public when they have me clean their intakes…. Since this video I also solved how to clean the Intakes but I did not share that with the public because it’s an eight hour process and really most people just don’t have the equipment to do it and even if they didn’t I wouldn’t make any money because these UA-cam videos really don’t pay crap except for the good feeling you get when you help a complete stranger I do quite enjoy that very much. So welcome neighbor thank you very much for joining us
@@sharpcarco I appreciate people who take time to not only innovate but educate. Even if folks can't do things on their own, sometimes seeing a video helps them realize how much goes into some of these jobs, and they understand why they pay what they pay. Glad to join, I enjoy supporting others in the trade.
Hi you make nice high quality video of removing and installing air intake and turbocharger also exhaust pipe . But I didn't hear any thing about all those intake bolt and turbocharger torque specification . My friend he was doing the same job like you and now he turbocharger leaking engine oil . After searching he found leakage between . pedestal gasket and turbo charger . I told him to torque those two turbocharger Bolt to manufacture specification . He said he searched internet and he can't find anything about those torque specification . I'm wondering how you did it . You go by torque specification or you just go by guessing it's enough ?
I’m guessing you’re having like passing sarcasm for me not putting up torque specifications on my videos 1: I’ve been doing UA-cam for a while and I’ve learned that people will wind bitch and complain about anything 2: that includes what torque specification you put up in a video, so I stopped 3: do you think the engineers just guess about what number should be? 4: There’s a formula .. I am not going to tell you because I’m pretty sure you’re being rude and you can just figure it out yourself
@@sharpcarco you acting like some mechanical Guru . You think you have knowledge nobody can get . But you got a simple asshole . I think somebody plug you in the ass that's why you are so angry and you jump on me . I'll never go again on your asshole channel .
@@sharpcarco The guy asking you this question, if i look at his name, is probably Polish and of course English is not is first language. i don't think he's being sarcastic or rude... I think its a legitamate question. BTW being sarcastic in a a language that is not your mother tongue is actualy not easy. Now having said that, your videos are very helpful not only if i decide to takle the job myself but to understand my mechanic 's bill if i decide the job is too complexe for me🤣
Hi Daniel yes I did my oil cooler Seals while I was in there and yes I have video of that too. Here is the link ua-cam.com/play/PLWSrc_bUH2bU7dpDFhW2jSGcC27hKCNHP.html
Hello Clay! very informative, thank you for showing your tips n tricks as well. I'm prepping to do a 2013 sprinter . I'm mechanically inclined but this will be my first Diesel! Does coolant need draining? How Do u properly bleed fuel line?
Well you don’t have to worry about leading the fuel line you just put a catch pan underneath it. Very very little will come out because the filter rest on the center of the intakes and if you’re careful you won’t spill hardly any at all
And as far as the coolant Once again just using the catch pan is just fine I’ve never had an issue with burping the system after I was done I just refilled it and then a day later check my reservoir and everything was good
It sure does have a throttle body... It is located on the passenger's side underneath the EGR valve. If you go underneath the van on that side, you will see a thick rubber hose going from the intercooler to the throttle body.
Boy, I was listening to this video playing in the background and this is an old video. I’m definitely making a new one. I can make a much better better video than this…… but hell that’s why we keep trying and we learn
Very well explained process... I have a 2007 Sprinter 3.0 2500 in the process of removing the intake manifold I broke the flapper bar on the right... thanks for your videos very helpful.....keep the good work
Clay great video
To answer your question on my 2011 I could undo 2 vertical bolts on the turbo bracket I had tried to undo the 2 bolts at an angle but they were so tight even with heat and great force they would not budge
How did you get them out
first time I've seen the glow plug module located on a bracket above intakes
Actually I’ve seen them in like three different or four different locations but remember correctly
@@sharpcarco surprisingly there is also like three different sizes of glow plug which all fit fine, apparently an old Isuzu duramaxx module also fits but have yet to test
🤔 You don’t say I did not know that
Hi bud great work!!! , im going to do this in my vito w639, im fighting with turbo just now,thanks for your hard work
You’re very very welcome thank you for the kind words! That was one of the harder videos I made it took a lot of extra time to do the job so I greatly appreciate it when someone says something nice about it
I’m working up to tearing my 2008 down. How much is it to have you clean/ mod them ? I know shipping/condition varies the overall cost. (Also what’s your turnover time on a set? )
Sorry, didn’t see this comment. I greatly apologize for not getting back with you. I’m assuming you got it done so that’s all good.
Thank you for the uploads. These diesels are a PITA to work on. My two cents on future videos, dont add any trivia subtitles on videos mixed in with notes on repair video, it was distracting. I probably missed some details on repair because I didn't care about the trivia.
I appreciate the respective criticism James and the way you said it. Some people are real jerks about it then other people tell me they absolutely love it
I only do it for the distraction part of it.
Regretfully most people turn on a UA-cam video and find the portion of the video that they’re looking for and then do not watch the video which
people watching videos is the only way you’re able to get paid. So when folks turn on a video and then watch it for a minute or two minutes, It drags down your CPM.
Sometimes there are some super interesting facts and yes you may have to watch the video twice to be able to read the Facts and get the content you need.
But keep in mind people are very shallow and do not appreciate when strangers do things for them so it was the only way I could see of actually getting people to watch the video and have retention
Please try not to look down on me too much for doing it but I do enjoy putting that stuff down there it makes for great topics when there’s nothing else to talk about with the folks.
I wish you the absolute best God bless and have a great day
Oh I should also mention that I have video showing you how to bypass the intakes so you do not need to do them or take it apart and it only cost a dollar
@@sharpcarco Looking through your uploads, I see several videos I'm interested in. Thank you.
@@sharpcarco Ok, I understand now why you have the facts. I didn't find it necessary to skip ahead during the video at any time, you're doing great. I'm sure I'll learn a lot from you.
If I buy a couple gallons of kroil and soak the intake manifolds for a week... do you think the intake runners will still freeze back up after a week or 2? I replaced the turbo because I feared it was blown and wasn't getting any codes. It took a few months to save up the money and do the work, and now it's running great. Except it's in partial limp mode and I can't get past 70mph on the freeway... uphills it slows down, and I have the intake runners' codes. I don't have the money for new intakes, and nobody in my area rebuilds them (wi)... so I'm hoping to repair without spending too much money. I'm thinking about taking the intakes off and soaking in kroil and periodically working the runners to get any corrosion freed up and cleaned out of there, and after a week try to reinstall and cross my fingers... what are my odds that this won't work and will be a huge waste of money? (kroil isn't cheap...) Any advice is appreciated
Question! Do the new intakes not come with the holes threaded? It blows my mind that you have to tap them with how much they cost.
Sometimes they do and sometimes they don’t. Not a big deal either way yeah kind of surprises me as well but I never replaced them anymore. I just rebuild them. It’s a waste of money to replace them..
I have the rail sensors 1 of them has a different number on it than the other but I’m trying to replace both and I’m kind of stuck and everybody else is too no matter. where I Look it only shows buying one or more of the same product are these two different sensors or are they identical?
From the factory they have different colored plugs but if I remember correctly, they are the. Same However, I should advise that they very very rarely go bad.
More than likely, there’s actually a problem with your rails, not moving
Yeah, my left side was stuck and my oil cooler was leaking so I took it all apart and cleaned everything but I didn’t wanna put it back together unless I knew for sure on that and how to test a swirl motor ?? i’m just overly cautious and don’t like repeating work over and over again I’m sure no one does lol, everything looks good and came out very clean, but wasn’t that dirty to begin with something else was binding in the linkage so I replaced all of that with new upgraded. Everything seems smooth so here we go. 👍🤞thank clay
Please let me no if you have a trick to testing swirl motor 👍
@@davedeason1742 well, if you don’t have a scanner that reads live data.
Then you can just ohm out the sensor you’re probably gonna have to remove the fuel filter and make sure it’s still moving back-and-forth
I can almost tell you 99% sure that it’s probably stuck . That’s an extremely extremely common problem. And yes, it’s very expensive to fix.
I say ohm out the sensor you have to move it to read the resistance when it’s in one position versus the other position . It doesn’t really matter what the resistance is supposed to be. There should be a resistance change. I do not know the resistance values of open versus closed. But chances are good. If the resistance values are different one the other the sensor is just fine. You can also switch the sensor wires and see if you have a different code. That’s probably the simplest way.
And then that will test my theory if they are the same plug . I know they work identically so I know it won’t hurt anything.
Off the subject.... i work that vehicle and man a lot a lot oil on front engine and I know oil cooler gasket is no good and I plan to replace oil filter housing gasket .... what else I am missing to replace gasket on front
Front main engine seal or oil pan gasket more than likely it’s the oil cooler though they leak a lot
Hey Clay, I have a 2008 dodge sprinter diesel with a bad oil leak on the passenger side do you know what would be leaking?
Check your oil fill neck and make sure it is placed on to the valve cover properly physically remove it and make sure the gasket did not go bad
Or it’s your vacuum pump that’s right on the front cylinder head near the Bulgaria sometimes the back of them leak as well
At what point did you decide on replacing these intakes?
12,000 miles later I haven’t...... someday I will
I appreciate your time. I know it’s not easy to make these videos. But I gotta say you had me until about 2:47 when you magically had everything removed. I’m currently balls deep in the removal process, and with as complicated a process as it is, I feel like you can’t just skip ahead to “well everything’s off now so that’s cool”. I consider myself a skilled mechanic and I’m sure I’ll be able to figure this out. But I feel like Skrat right now from Ice Age where he can see the acorn right in front of him but he just can’t get it. I’m sure I’m just bitter because it would’ve made my life a lot easier but maybe something to think about. Because if people get as far as getting everything off I’m sure they have the know-how or the necessary access to literature or whatever to get everything back on again.
That’s because this video is about installation and not removal.
I know I have a video on removing the turbo but it’s not as good as this video on reinstallation and I address your concern about taking it apart by showing you how to put it together.
And you are absolutely correct it took me over three weeks to make this video and one week of work and then another two weeks of editing. And it’s still not a great video
@@sharpcarco hey man I think people are more interested in nuts and bolts rather than useless facts on the bottom of the screen. I bet your subscribers would double. Still appreciate what you're doing very much.
Well, I don’t care about Subscribers. Obviously I’ve been doing this for six years I want people to like me for me not just what they came here to see but thank you for your input. Most of my videos are very unique, unique procedures, and ways of doing things not only how to do them but while you’re doing them in the first place, if people don’t like the stuff at the bottom of the screen, they don’t have to watch they can go watch some other person do whatever it is that I’m doing but most of the time they won’t find that Contant so their loss not a problem for me I can sell consistency I can’t sell inconsistency
@@sharpcarco you do you my man!
Awesome video sir. This is my first of your videos, and a new sub. Also, greetings from a fellow Michigan grease monkey. I'm on the other side of the state near Detroit. Thanks for the teaching, I've been wrenching a long time, but still a little green in the diesel department. 👍👍
Well welcome greasy monkey!!! Yeah I do a lot of stuff with these particular diesels but no I’m not a diesel mechanic either it just so happened that I owned about five of these over my lifespan and I learned how to work on them so I have a lot of different tricks and in this particular video was the first time I ever zip tied the intakes together but I have improved this process significantly more in future videos that I have up in my playlist and I actually make installation brackets for them now and sell them to the public when they have me clean their intakes…. Since this video I also solved how to clean the Intakes but I did not share that with the public because it’s an eight hour process and really most people just don’t have the equipment to do it and even if they didn’t I wouldn’t make any money because these UA-cam videos really don’t pay crap except for the good feeling you get when you help a complete stranger I do quite enjoy that very much.
So welcome neighbor thank you very much for joining us
@@sharpcarco I appreciate people who take time to not only innovate but educate. Even if folks can't do things on their own, sometimes seeing a video helps them realize how much goes into some of these jobs, and they understand why they pay what they pay. Glad to join, I enjoy supporting others in the trade.
Hi you make nice high quality video of removing and installing air intake and turbocharger also exhaust pipe . But I didn't hear any thing about all those intake bolt and turbocharger torque specification . My friend he was doing the same job like you and now he turbocharger leaking engine oil . After searching he found leakage between . pedestal gasket and turbo charger . I told him to torque those two turbocharger Bolt to manufacture specification . He said he searched internet and he can't find anything about those torque specification . I'm wondering how you did it . You go by torque specification or you just go by guessing it's enough ?
I’m guessing you’re having like passing sarcasm for me not putting up torque specifications on my videos
1: I’ve been doing UA-cam for a while and I’ve learned that people will wind bitch and complain about anything
2: that includes what torque specification you put up in a video, so I stopped
3: do you think the engineers just guess about what number should be?
4: There’s a formula .. I am not going to tell you because I’m pretty sure you’re being rude and you can just figure it out yourself
@@sharpcarco you acting like some mechanical Guru . You think you have knowledge nobody can get . But you got a simple asshole . I think somebody plug
you in the ass that's why you are so angry and you jump on me . I'll never go again on your asshole channel .
@@sharpcarco The guy asking you this question, if i look at his name, is probably Polish and of course English is not is first language. i don't think he's being sarcastic or rude... I think its a legitamate question. BTW being sarcastic in a a language that is not your mother tongue is actualy not easy. Now having said that, your videos are very helpful not only if i decide to takle the job myself but to understand my mechanic 's bill if i decide the job is too complexe for me🤣
Did u do the oil cooler seals while u were in there?
Hi Daniel yes I did my oil cooler Seals while I was in there and yes I have video of that too.
Here is the link
ua-cam.com/play/PLWSrc_bUH2bU7dpDFhW2jSGcC27hKCNHP.html
Thanks very helpful👍👍
good video that give very good idea of the work we have to do, thanks body nice make Quebec Canada
You’re very very welcome 🙏 I appreciate you taking the time to send me a nice comment have a great day good luck on the job
Put the turbo stand gasket on the turbo. That’s the proper way to do it and it won’t move during installation.
Yes I am fully aware of that but sometimes they don’t have the plastic nipples….. But thank you for the advice
Hello Clay! very informative, thank you for showing your tips n tricks as well. I'm prepping to do a 2013 sprinter . I'm mechanically inclined but this will be my first Diesel! Does coolant need draining? How Do u properly bleed fuel line?
Well you don’t have to worry about leading the fuel line you just put a catch pan underneath it. Very very little will come out because the filter rest on the center of the intakes and if you’re careful you won’t spill hardly any at all
And as far as the coolant Once again just using the catch pan is just fine I’ve never had an issue with burping the system after I was done I just refilled it and then a day later check my reservoir and everything was good
dreampt??? how about exempt...???????????
hello , i have Sprinter van 2015 v6 2500. can you help me locate throttle body(intake throttle) ? cant find any info. thanks in advance
Is it diesel or gas ?
@@sharpcarco diesel
@@sharpcarco thanks
It sure does have a throttle body... It is located on the passenger's side underneath the EGR valve. If you go underneath the van on that side, you will see a thick rubber hose going from the intercooler to the throttle body.
@@Dima-jq3mj thank you
Oh, Okay you're Canadian. I thought you were some Yankee Doodle but since you're not I'll watch. Hey.
Aaaaaa that’s awesome thanks mate!!!
👍🏼👍🏼👌🏽😊🖖🏽
Not great for people with adhd, bud
What about if the guy that made it has ADHD Bud?
Your non stop trivia on the screen is very distracting