Making my FIRST Billet Engine plate from raw Aluminum! Dahm Racing Engines incoming??

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  • Опубліковано 26 вер 2024
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КОМЕНТАРІ • 1 тис.

  • @ChefofWar33
    @ChefofWar33 11 місяців тому +508

    As an experienced machinest, i can attest to the nightmare of learning how to set up everything correctly for rigid tapping. My first time was absolutely brutal, but you learn what needs to be done after a while.
    Here are crucial tips.
    The biggest thing you NEED to watch out for when tapping a blind hole is tap selection. Never use a spiral point, or even a straight tap when doing this. And if you do use them, make sure to drill almost half an inch deeper so the chips dont build up and break the tap.
    But the correct choice when tapping a blind hole is ALWAYS a machine tap. The flutes are designed to pull the chips out of the hole.
    Secondly use as much coolant as possible. Taps simply just break without the lubrication and cooling of good coolant.
    Third. Always check and make sure that your drill and tap are spinning perfectly true. Ive had it be off a bit because i was using a busted tool holder.
    Fourth.
    When programing the code. Always put the M03 Sxxx, in the line immediately above the G84 line. Some machines simply wont understand that what you are trying to do is rigid tapping.

    • @allen_chao
      @allen_chao 11 місяців тому +15

      Wouldn't a form tap work too while also producing stronger threads and not having to worry about chip evacuation?

    • @ChefofWar33
      @ChefofWar33 11 місяців тому +18

      @@allen_chao Yes. They work well. Just make sure you use the correlating drill, because they are certainly different.
      Also, they tend to have higher cutting forces and might snap if things aren't perfect.

    • @allen_chao
      @allen_chao 11 місяців тому +8

      @@ChefofWar33 yup, definitely experienced accidentally using a cut tap drill size instead of a form tap drill size and broke a form tap when I was first learning😅

    • @rylanclark8221
      @rylanclark8221 11 місяців тому +7

      I'm just taking my first CNC course so you obviously have more experience, but when going over rigid tapping on a Haas mill we were told specifically not to put the M03 code in with the speed because it will override the change in spindle rotation that is automatically in the G84 code? Would the exact rigid tapping parameters be specific to particular makes/models of machine?
      Otherwise thanks for the good tips, I'll be rigid tapping a part next week and I'm definitely a bit nervous about breaking the tool off, especially because it's on the smaller side (1/4-20).

    • @martinlouw2456
      @martinlouw2456 11 місяців тому +4

      Damn this comment is everything I'll take these tips for myself aswell

  • @colectivo_drift
    @colectivo_drift 11 місяців тому +460

    Mazda: raises 13b crate engine prices*
    Rob: “Fvck that I’ll just make it”

    • @TheHighborn
      @TheHighborn 11 місяців тому +3

      true, but in some places, like where i live, no matter how good it is, you'd not be able to street it legally :(

    • @CrazyCat229
      @CrazyCat229 11 місяців тому +8

      The crate engines are junk as well, need major work done on them if you want them to last. So might as well pay for a billet engine at this point.

    • @colectivo_drift
      @colectivo_drift 11 місяців тому +6

      @@CrazyCat229 I have heard a lot of people having issues with the recent crate engines not being up to spec. And they have to go through them before trusting it. But at least then you get all new components.

    • @hexwrecker7075
      @hexwrecker7075 11 місяців тому

      REAL 😆

    • @damedusa5107
      @damedusa5107 11 місяців тому +1

      @@TheHighbornwhere? In uk , as long as it’s deemed safe by inspection, you could literally build everything from scratch

  • @tekia9233
    @tekia9233 11 місяців тому +927

    This man is carrying the entire rotary's legacy on his back❤

    • @DatBlueHusky
      @DatBlueHusky 11 місяців тому +46

      well publicly, theres many shops that make this sort of stuff but its all behind closed doors and you can only buy products from them.

    • @24kNick
      @24kNick 11 місяців тому +45

      Disrespecting Puerto Ricans and Australians

    • @laurancelorberg9175
      @laurancelorberg9175 11 місяців тому +17

      Not so much Australians but more the kiwis

    • @MintJoker9578
      @MintJoker9578 11 місяців тому +8

      And vargas brothers

    • @Teyz1989
      @Teyz1989 11 місяців тому +20

      No billetpro and pac performance in Australia they been doing this years ago lol

  • @Farrell_instincts
    @Farrell_instincts 11 місяців тому +308

    I just started as a machinist in the past year
    And to be completely honest, watching you get your CNC and start making your own stuff was my inspiration.
    I used to be in the automotive field but now I'm making more money and even enjoying my work even more, which I didn't think was possible.
    Rob, thank you very much for creating your content for us viewers.

    • @toejamr1
      @toejamr1 11 місяців тому +4

      Any recommendations on getting into what you do?

    • @allen_chao
      @allen_chao 11 місяців тому +12

      @@toejamr1 I'm finishing my second year becoming a machinist at a technical college, definitely see if there are any schools in your area teaching the trade but machine shops are always looking for new people as the amount of people going into the field has been declining and a lot of the workers are getting close to retiring age

    • @R3dryuu
      @R3dryuu 11 місяців тому

      lots of tech schools have machinist programs. Titans of CNC has some videos about interesting processes with cnc machines.@@toejamr1 there are probably shops around you looking for new hire apprentices. Once you have some years under you watching measure will make you cringe, the trade is a lot about feel and precise instrumentation so you can bee 100% sure that what you are reading is the true size. its not just Neander the Vernier's in a hole and say yea that looks right, there are a lot of heavy handed people out there and what one guy measures may not be what someone else measures if they have a heavier touch

    • @Classic.Rotard
      @Classic.Rotard 11 місяців тому

      @@toejamr1community college

    • @Farrell_instincts
      @Farrell_instincts 11 місяців тому +7

      @@toejamr1 do what Allen said and also go to a machinist/steel workers Union and tell them you're looking to get an apprenticeship. Alot of the times you'll find a good job sooner rather than later that way!

  • @DREAMS2REAlITY
    @DREAMS2REAlITY 11 місяців тому +211

    Never clicked on a video so fast in my life. I absolutely love what you do rob. So honest and transparent hands down best automotive UA-camr 💯

    • @YouraBadcompany
      @YouraBadcompany 11 місяців тому +1

      The second he blew the 4 rotor up I was waiting 😂

  • @SwitzerMan96
    @SwitzerMan96 11 місяців тому +167

    Tip for the future dowel hole machining: You may want to opt for a smaller diameter endmill, with a less flutes and higher rake for chip clearance.
    Pre-drill with a twist drill (%50 final dia) for more chip clearance (peck drill) to reduce face milling with the tool and tool % engagement
    Use the smaller endmill to then helical plunge rough cut to within .025-.050 the final diameter
    Follow with a semi-finishing pass (dia -.010) on the same endmill or one with more flutes (more rigid)
    Reamer plunge cut to final diameter.
    Other misc: possibly modify the circular interpolation to get rid of some of the "faceting" you see on the larger complex curves. This may/may not affect seals, but could change how a bushing wears because of stress points.
    Looks good!

    • @maxwilhelm4382
      @maxwilhelm4382 11 місяців тому +2

      I knew someone already answered my question, it seemed like there was too much build up around the drill

    • @Xxuraloser111xX
      @Xxuraloser111xX 11 місяців тому +8

      Another tip would be to use an indexable face mill for the surface mill passes. My first CNC job taught me a lot.

    • @adrianfinkler6913
      @adrianfinkler6913 11 місяців тому +2

      Well, maybe i'm thinking too much about machining speed, but i'd get a modular or indexable drill, because it's way faster and usually very straight and reliable, also with the precision.
      Of course, they are expensive and it depends on a lot of parameters, but if he really want's to produce a lot of them, then they would certainly be worth it.

    • @josephreseigh9481
      @josephreseigh9481 10 місяців тому +2

      Would also recommend thread mills instead of taps for cnc milling just chase the threads with a hand tap afterwards

  • @benjaminaltman2871
    @benjaminaltman2871 11 місяців тому +62

    we started with just a guy wanting to make a crazy 4 rotor build. we ended with a guy revamping the whole rotary scene. and we couldn't be happier. love you Rob!!!

    • @Bubbaj226
      @Bubbaj226 11 місяців тому +1

      It ain't ending bro it's just the beginning of a new saga in the story of our favorite madman and his life partners

  • @mattb6614
    @mattb6614 11 місяців тому +197

    I'm not sure if it would be worth the while, but you can get the aluminum billets custom forged to make the grain pattern of the aluminum follow favourable directions. This can make the parts even more durable.

    • @ImKairyu
      @ImKairyu 11 місяців тому +10

      I guess if he makes the jigs it won't be too hard for him to recreate the parts

    • @adrianfinkler6913
      @adrianfinkler6913 11 місяців тому +16

      ​@@ImKairyuthat's not the point.
      It's about the inner strengt of the finnished part.

    • @zamorakxe
      @zamorakxe 11 місяців тому +6

      @@adrianfinkler6913 I think what Kairyu is saying is that because he has all the cnc path coded to replicate machining out the irons, he can always make new irons in the future with custom forged billets like mattb suggested.

    • @adrianfinkler6913
      @adrianfinkler6913 11 місяців тому +1

      @@zamorakxe Well yeah, but forged ones will be far better, aswell as usable and repeatable with the fixtures.

    • @mattpriebe8216
      @mattpriebe8216 5 місяців тому

      Do you know why rob would use aluminum instead of steel for this application? If strength is a concern steel seems like the obvious choice

  • @ChrisC-hy9qq
    @ChrisC-hy9qq 11 місяців тому +61

    For tapping use a collet type holder not a drill chuck. The force of tapping will spin the tap in the chuck causing it to lose timing and break as it did with you.
    Great work though! 👏🏻

    • @adamfournier6735
      @adamfournier6735 11 місяців тому +11

      as a machinist, in cringed seeing a tap in a drill chuck

    • @andrewcowie8570
      @andrewcowie8570 11 місяців тому +1

      I thought the exact same thing when I watched it and had a look thru the comments to see if anyone else spotted it lol

    • @ChrisC-hy9qq
      @ChrisC-hy9qq 10 місяців тому +2

      Rob’s doing great as a self taught engineer. It’s just some basic stuff that lets him down. 👏🏻

    • @kugelblitz1557
      @kugelblitz1557 11 днів тому

      @@adamfournier6735 it works fine on manual or semi manual machines with a Z axis quill that the tap can pull down on its own as long as it's not a really big tap. For programmed tapping though, it's a bad idea.

  • @issacstephens2976
    @issacstephens2976 10 місяців тому +2

    Rob is not jus a UA-camr, he is a artist and when we look back on this people will wonder 2 things, why/how and I wonder what it would be like to see him working on it, you truely are changing the way people view rotary engines. Thank you rob for being so awesome and please build the nastiest single rotor engine🙏🏽

  • @Yo_Adriann
    @Yo_Adriann 11 місяців тому +92

    I can see Rob needing to buy more CNC machines soon haha

    • @fjord-fjesta
      @fjord-fjesta 11 місяців тому

      A 5-axis mill could make a complete iron in 2 setups no problem (less finishing operations like the tungsten spray). A 4th axis in the current mill might do it if all the oil passages are parallel and at an angle that’s also compatible with finishing the ports.

  • @cmonkey525
    @cmonkey525 10 місяців тому +2

    I think production of engine parts is the natural evolution of the channel and your company. With the long road you’ve been down, building (and breaking) rotary’s and the experience that goes along with it.

  • @VR6NAVYVW
    @VR6NAVYVW 11 місяців тому +38

    You can program the drill to spin backwards momentarily after backing out of each peck. That will throw the metal building up on the drill for you.

    • @regjoe30
      @regjoe30 11 місяців тому

      That's not nice.
      Why would you say that?

    • @VR6NAVYVW
      @VR6NAVYVW 11 місяців тому +2

      WTF are you smoking?@@regjoe30

    • @regjoe30
      @regjoe30 11 місяців тому

      @@VR6NAVYVW since you seem to know so much about this subject, what is the specific line of code that performs this reversing of the spindle with each peck?

    • @regjoe30
      @regjoe30 11 місяців тому

      @@VR6NAVYVW proper chip ejection has absolutely nothing to do with reversing the rpm of the spindle.

  • @michaelfust9520
    @michaelfust9520 11 місяців тому +13

    As you build these, you will continue to improve processes.
    My old timer recommendation is to finish as much of the insignificant items as possible first.
    That way all the precision machining doesn't get scrapped for something menial.
    Easy to hard not hard to easy.
    Better to scrap a pice with minimal hours than one with maximum hours.
    Separate programs. Center bearing AND locating dowels need to be separate options to allow for proper sizing of each individually.
    You can rough everything in one shot.

  • @markclark250
    @markclark250 11 місяців тому +21

    Use a spiral flute tap and special ER32 tap collets. You basically need those 2 items to rigid tap on the HAAS. Thread milling everything is an option too, but you'll want go/no go gauges.

    • @ChefofWar33
      @ChefofWar33 11 місяців тому +6

      For a blind hole, machine taps are far better. Spiral taps push the chip into the hole. Machine taps pull them out of it.

  • @M_Gargantua
    @M_Gargantua 11 місяців тому +7

    For the blind holes into the fixture plate, for v2 you can make a thicker fixture plate with chip evacuation channels and a hose attachment to flood coolant into it from underneeth, so once the hole is punched into the fixture channel the flooding coolant carries them away. Reduces the risk of ruining the hole due to a failure to evacuate chips. Only worth setting up if you're going to do a bunch, as it requires a lot of refixturing to drill the coolant spray holes and manifold for the hose to feed into.

  • @freedomfox8183
    @freedomfox8183 11 місяців тому +11

    As someone who has tried producing my own piston and rod combination I wish you the best luck sir in the metallurgy department, it sounds like quite the task getting the different materials to adhere to your billet rotor face ... Some of the seemingly easiest things are going to be what test your patience the most ... The devil is in the details... Good luck my friend i cant wait to follow your journey

  • @DJ_Level_3
    @DJ_Level_3 11 місяців тому +20

    I SOOO hope you open sales for billet engines! I don't have a ton of money right now, but eventually I want to build a mid-engine race car with a 3-rotor in it!

  • @judyfps5059
    @judyfps5059 11 місяців тому +111

    Can’t wait to see Dahm™️ engines in the fastest rotaries on the planet. The rotary equivalent to Steve Morris engines.

    • @UncleManuel
      @UncleManuel 11 місяців тому +13

      Dude, that didn't even occured to me till now! You're right! The same level of determination, innovation, willingness to learn new stuff, go against the grain - both Rob and Steve are engine masters. 😎🤟

    • @tyler0487
      @tyler0487 11 місяців тому +5

      It would be awesome to see a big block rotary with enlarged rotors!

    • @bennyb.1742
      @bennyb.1742 11 місяців тому +2

      @@tyler0487 The new hybrid generator things Mazda is doing are higher displacement. I haven't found any info, but I'm hoping they are just thicker instead of totally different. That way we could just get e-shafts and THICC housings made, just like when the 12a became the 13b.

    • @adrianfinkler6913
      @adrianfinkler6913 11 місяців тому +1

      ​​@@bennyb.1742I heard they are the exact same geometry, but longer, so the plates might be the same or very simmillar.
      But of course i might be wrong.

    • @Cantthinkofahandle117
      @Cantthinkofahandle117 11 місяців тому

      I was going to comment about him becoming the Steve Morris of rotaries, you beat me to it.

  • @mitchellrussell1138
    @mitchellrussell1138 11 місяців тому +1

    Hey Rob,
    I am a professional machinist in the space industry, I only use single flute thread mills for threading holes. You have the ability to make the thread as accurate as you want with the benefit of not ruining the entire part when you break a tool. I recommend Micro 100 you can machine multiple thread sizes with a single threadmill.

  • @bigboost4
    @bigboost4 11 місяців тому +28

    Rob, what an awesome journey you've been on since your departure with your previous tuner/builder many years ago. seeing you become one of the biggest players in the rotary world is surreal. you're doing such amazing work, i can't wait to see whats in store for 2024!!

    • @freedomfox8183
      @freedomfox8183 11 місяців тому +8

      Biggest DIY builder and machinist not biggest player in the rotary world though.. those aren't even in the states .. but Rob is definitely headed down a path where he could become a savior to a platform because Rob's end goals are completely different than the average companies or average Joe who would be after a massive payday

    • @charlesyaryan6619
      @charlesyaryan6619 11 місяців тому +1

      One of the biggest players? I would say he is at the Throne about now. i havent seen a single soul with the dedication and time spent in Rotary world.

  • @Netbug
    @Netbug 11 місяців тому +1

    This channel routinely puts out the best long-format, in depth, informative automotive content on UA-cam.

  • @FeelingLikeThatNow
    @FeelingLikeThatNow 11 місяців тому +4

    The four rotor build was the biggest thing you did on your channel, until now. It's one thing to learn how to build your own engines, but to share it with everyone is a huge monument.

  • @bennyb.1742
    @bennyb.1742 11 місяців тому +1

    This is cool. More the marrier in the billet plate game I say. What we need are billet rotors and housings though. Every few years they pop up with big hype and then just kind of disappear. If anyone has the obsessiveness to get it done, its Rob.

  • @ColbyMitchell
    @ColbyMitchell 11 місяців тому +13

    I’m a prototype machinist and so I love this content. When you snapped the tap I laughed 😂 nothing worse…

    • @ChefofWar33
      @ChefofWar33 11 місяців тому +7

      There is no bigger adrenaline rush than walking a tap cycle through on a part that CANT be messed up.

    • @floodo1
      @floodo1 11 місяців тому +2

      my laugh was when he referred to “boring” the center bearing … he’s gonna be so hyped when he discovers boring heads

  • @marlin6023
    @marlin6023 11 місяців тому +1

    A BIG Thank You Rob for all you do for your UA-cam viewers!!!
    You make your videos interesting even for those of us without rotary-Wankel, Mazda engines.

  • @denisohbrien
    @denisohbrien 11 місяців тому +5

    Genuinely feel like im watching history be made. We used to rebuild 13b's at my old work, and it was just accepted that you start with loads of cores and build a few new motors, the new OE parts were always so expensive compared to the cost of the cars. I hope rob doesnt sell this stuff cheap but it seems so wholesome to see the progress outside of an OE manufacturers r&d lab.

  • @seleckt6600
    @seleckt6600 11 місяців тому +1

    This I think is the first ever case of a future word of authority in a given field documenting their entire journey to that point.
    I can totally see "Dahm Engineering" being a full fledged business in 10 years.

  • @ioanniskaragiannidis9731
    @ioanniskaragiannidis9731 11 місяців тому +28

    6:53 Maybe you could use a pool noodle on the front spoiler as a quick safety when you have the car in the air

    • @BuffMyRadius
      @BuffMyRadius 11 місяців тому +5

      A yellow one, so it can cosplay as a Dodge

    • @SoundBoy808
      @SoundBoy808 11 місяців тому

      Good idea!

  • @the-d2506
    @the-d2506 11 місяців тому +2

    WE DEFINITELY MAKING THE ROTARY MORE RELIABLE AND AFFORDABLE WITH THIS ONE!!... 🔥🔥🔥🔥🔥🔥🔥🔥

  • @etienneval6903
    @etienneval6903 11 місяців тому +8

    This right here is the content I'm here for. Amazing explanations and in depth analysis of the materials and I am so appreciative of Rob for being open about the quality of materials they use at the shop. Instead of gatekeeping, I think he is trying to spur more innovation in the rotary world by being transparent and hopefully creating competition in quality and efficiency.

  • @hambo6713
    @hambo6713 11 місяців тому +1

    I don't think there's any better comment section on UA-cam than Rob's right now. You've got tonnes of love for the ambitious projects Rob's taking on, but even better you've got legit professionals weighing in and clearly being listened to. It's a pleasure to share in the experience.

  • @franczy
    @franczy 11 місяців тому +3

    Hey Rob a quick tip for the hole chamfers. Do the chamfers before reaming the holes that way you don't get a burr on the inside of it.

  • @Dangbrothr821861990
    @Dangbrothr821861990 11 місяців тому +1

    Hey Rob, big fan from Germany here, i have a tip for you when working with 7075 AL material, 7075 is having the nature of warping while machining or under heat, to account that you can mill both layers with the same amount of material taken off, so lets say -5mm on top and -5mm below. Knowing in wich way your billet block was Forged or Poured could also help determine where and how much you have to take off it. Im a CNC Machine Programmer and Machinist and mostly do Prototype Brake Calipers and is mostly work with this Stuff.

  • @naterg8ter680
    @naterg8ter680 11 місяців тому +5

    Rob you need to invest in a set of gauge pins... and probably a flycutter if the machine can support it. BTW this is what ive been waiting for. Big next step!

  • @meandthecat4025
    @meandthecat4025 11 місяців тому +1

    You guys really show what great friendship and probably brotherhood looks like.
    It's definitely something I miss, to be honest. But I love to see it!!

  • @Faces98A
    @Faces98A 11 місяців тому +4

    I’ve been following the channel for a very long time, and I never thought that one day this guy was going to do shit this complicated and awesome… This is beyond amazing.

  • @TheNico0nYT
    @TheNico0nYT 11 місяців тому +2

    It seems Ethan has been doing an insane amount of work behind the scenes. Been following this channel for years and he’s been an amazing addition

  • @ChefofWar33
    @ChefofWar33 11 місяців тому +9

    Damn son. You have some balls to run a brand new program on 100% rapid and not walking it through. 😂

    • @floodo1
      @floodo1 11 місяців тому +3

      “Ignorance is bliss” as they say. Probably one of my favorite qualities of Rob, the man has limitless enthusiasm

    • @Coulter.Machining
      @Coulter.Machining 11 місяців тому

      Rob knows how entertain! I’m on the edge of my seat watching these plunges

  • @edwinthomas618
    @edwinthomas618 11 місяців тому +1

    This is why I subscribed to Robs channel years ago. Thank you

  • @Sam22112
    @Sam22112 11 місяців тому +4

    been a CNC machinist for years now and i cannot wait to see how this project goes.

  • @NinjaLifeCrisis
    @NinjaLifeCrisis 11 місяців тому +2

    Just loving the journey Rob and the team are travelling!

  • @TheCluelessEnthusiast
    @TheCluelessEnthusiast 11 місяців тому +3

    This man is a big contribution to the rotary world. Definitely a big influence on keeping the best part of the mazda legacy going. Tempting me to go buy a series one rx7. Lol

  • @Tclans
    @Tclans 11 місяців тому +1

    Impressive Rob.
    Thanks for showing us all the progress.
    And awesome you got a whole team of patrons looking over your shoulder. 💪🏼

  • @RDSAlphard
    @RDSAlphard 11 місяців тому +4

    This is absolutely gorgeous machining, wow! I wish Rob all the best on this, and hopefully this means 6-rotors are going to be billet too!

  • @BaseSRKI
    @BaseSRKI 11 місяців тому +1

    Very impressive! When doing final assembly. Cool the pieces that go in down in the freezer, they will shrink and fit and expand into place when they heat up. Just an idea.
    Very very cool!!

  • @ethanruedinger1630
    @ethanruedinger1630 11 місяців тому +6

    I am so excited for these engines! Let’s go Rob!!

  • @jeffb7788
    @jeffb7788 11 місяців тому

    Rob is my hero. tryna CNC an entire engine when he’s never even threaded a hole. baptism by fire. what a legend

  • @Kyle.Brouwere
    @Kyle.Brouwere 11 місяців тому +4

    I cant be the only one who is running a machine while watching Rob machine ❤

    • @Token_Black_Guy
      @Token_Black_Guy 11 місяців тому

      If this dropped earlier ide be doing the same

    • @allen_chao
      @allen_chao 11 місяців тому

      just finished programming while watching rob and about to run a machine lol

  • @lifetimevybes
    @lifetimevybes 10 місяців тому

    I have been a professional machinist for 7 years now, and I can say without a doubt that Rob looks like he knows what he's doing.

  • @Levibetz
    @Levibetz 11 місяців тому +3

    Actually Rob, there are some other youtubers building engines from scratch, but they are piston engines. Check out Greg Quirin's domunentation of the Aardema-Braun land speed racing team.

    • @Surestick88
      @Surestick88 11 місяців тому

      Two Stroke Stuffing as well.

  • @GulliJ
    @GulliJ 11 місяців тому +1

    The first thin layer test for CNC programming will make an awesome wall art for me ❤
    I like it so much it's beautiful 😍

  • @JoeTaber
    @JoeTaber 11 місяців тому +4

    A Rob Dahm + Titans of CNC collab would be fuckin lit

    • @twanheijkoop6753
      @twanheijkoop6753 11 місяців тому

      If titan were to do some billet rotors for him it would be literal rotary endgame.
      But id honestly rather see him tackle it himself first.

  • @Beek88
    @Beek88 11 місяців тому +2

    Kenametal makes a great tap for your application. I work in a CNC shop, something I noticed was your speed when tapping. Slow that bad boy down brother! Keep up the good work

  • @knightime14
    @knightime14 11 місяців тому +4

    If the rotors were wider, would it be a workable way of increasing displacement and power?

    • @mixxedboyybuilds8273
      @mixxedboyybuilds8273 11 місяців тому +1

      Yes, that's the main difference between 10a, 12a, & 13b, and also the reason housings can't be interchanged but irons can. Rotors are the same sizes but different widths. As for Mazda's new rotary engines, I believe the rotors are taller and wider, and nothing interchanges with 10a, 12a, or 13b engines.

  • @chadlaine805
    @chadlaine805 11 місяців тому +4

    would love to see some metal 3D printed plates one day, you could design coolant passages that can't possibly be machined and truly optimize designs. can't wait til that tech is more accessible!
    Edit: you should invite Donnie out from Titans of CNC to help you figure out best methods of manufacturing with your set up, just saying you could learn a lot and it would be a cool team up!

    • @raystrong1390
      @raystrong1390 11 місяців тому

      Titan is laughable. Absolutely pointless to run cutters three times faster than they are rated. Wish that channel was less show and more know.

  • @Ziesingracing
    @Ziesingracing 11 місяців тому

    have you ever seen rob smile soo much in 1 video other than when the engine first started and when it did its first proper drift

  • @DonnyTrent5533
    @DonnyTrent5533 11 місяців тому +3

    Something about Rob Dahm that just rocks me to sleep...don't get me wrong; the topics are fascinating, the work being done and the editing enthralling, and my boy Rob's pretty easy on the eye...but I just drift off watching his videos...haven't yet learned a thing. Gonna rewatch the whole 4-Rotor wiring series with several cans of Monster coz I'm going to attempt to rewire parts of my classic Mercedes soon

  • @danielbieda5413
    @danielbieda5413 11 місяців тому +1

    I'd recommend using roll taps. They form the threads by pushing the material instead of cutting the thread in
    This results in a stronger thread as the grain on the metal ain't cut, it's just reformed. If you do end up roll tapping just remember that your drill size = diameter of the tap - 1/2 of the pitch ( instead of subtracting the full pitch when thread cutting)

  • @octane613
    @octane613 11 місяців тому +4

    Rob if you start making every single piece of an engine, you should make a bunch of displacements. I'd love a smol one for a gokart

  • @BoogalooShrymp
    @BoogalooShrymp 11 місяців тому

    I've been seeing little easter eggs about these plates, and at first when I was watching this I was taken back a little bit, i was like, "Wait, you coping those plates?". But listening to you and knowing Daddy Dahm style from your builds, I later realised you're just making them better. You've just used them as a guide only. At first I was a little apprehensive, but after watching the whole vlog, I'm totally OK with what you're doing, especially with how much info and detail you've gone into.
    This is awesome, and I can't wait to see and especially hear how this works out for you. BRAPLIFE!

  • @terribleturtle3489
    @terribleturtle3489 11 місяців тому

    I feel like I'm watching something umportant. In 15 years, they'll talk about Rob Fahm as a legend. And I'll have watched the journey 💯

  • @Tire-Fire
    @Tire-Fire 11 місяців тому +4

    If Dahm Racing Engines takes off, in 5 years will he be Still DRE?

  • @Mr.Bearded.Mechanic
    @Mr.Bearded.Mechanic 11 місяців тому

    For blind holes, it is good to use a drill with inner cooling chambers that can push out the chips from the hole. There are multiple types of it, simple twist type, changeable tip type, and changeable insert type. The insert types you do not even have to pull out after every certain depth cut.

  • @Odd_Redneck
    @Odd_Redneck 11 місяців тому +1

    8:15...wall art i didnt know i needed...

  • @bob505470
    @bob505470 11 місяців тому

    If you're worried about getting the tapping right, thread mills make things pretty easy at the expense of extra time in the machine and higher tool cost. That and it really lets you dial in the fit you want.

  • @bryan_turner
    @bryan_turner 11 місяців тому +2

    If you're starting from scratch, would it not make sense if you wanted to go to even larger studs for more holding power to maybe space out the studs from the rotor area and enlarge the footprint slightly. Also with building from scratch could you angle the intake ports upward so the intake isn't directly above the exhaust? I know they have to enter the rotor at the same spot,. Maybe the swirl would be off, but it's a thought I've had.

  • @jerrygrassel626
    @jerrygrassel626 11 місяців тому

    My guy is super passionate and it completely shows.
    Life goals ✔️

  • @yellowporte
    @yellowporte 10 місяців тому

    Dude!... Love your Rotary Engineering into the 21st Century with your metallurgy. I cant agree more with your direction!

  • @toejamr1
    @toejamr1 11 місяців тому

    I’ve never become a patron supporter of anything but this…this is so rad. You’re getting a new supporter right now.

  • @RichardBeck-o5x
    @RichardBeck-o5x 11 місяців тому

    Just a little note. I've used those internal expanding clamps and they are not always concentric to the OD that you used to locate them especially after you tap it in with a hammer. I like to install them and come back with and endmill and take about .015" of the expanding part to true up their location. you'll still have enough expansion to do the job. :)

  • @lukebrennan5780
    @lukebrennan5780 11 місяців тому

    Rob, use collets, not drill chucks. I play milling at home and learned that lesson. Machining is a never ending learning exercise. Truly impressed with your enthusiasm and willingness to learn.

  • @steveslot_botter83hollands80
    @steveslot_botter83hollands80 11 місяців тому +1

    Rob I absolutely love your content dude! 👌 I mean seriously!!! To have watched you grow over the last 5 years to where you and the team are now Engineering your own Engine components is absolutely blowing my mind! 👏👏👏
    The last couple years has been outstanding dude and I'm hoping for many more years of in depth, tech talking entertainment.
    Love the work boys keep it up!!!!

  • @waybous
    @waybous 11 місяців тому +1

    I remember the Holiday Inn commercials BUT Pepperidge Farm also remembers.

  • @Not_Ferrari
    @Not_Ferrari 11 місяців тому

    Man, if you had told me way back when you and Jaret were making weird skits in the garage in Michigan, or videos about how games get guns wrong, that you would be CNC machining your own engine one day a few years later I would have bet you everything I had that it would never happen. It's amazing how far you've come and I can't wait until the day this thing fires up and screams to life for the first time.

  • @PHUSII
    @PHUSII 11 місяців тому

    Few tips from a machinist: Get a bore gauge set, the T shaped measurement tool kit and use those to measure round holes. When measuring with a digital caliper, the prongs are always square, so you wont get true measurements from round holes. And another thing, make sure the surfaces are spotless when you flip the parts over, one spec of aluminium shavings in there and the part is ruined. Hospital conditions.
    Other than that, you are doing great! :)

  • @paulclarkson2583
    @paulclarkson2583 10 місяців тому

    I watch this work and it fills be with happiness, that the engine lives on. Hopefully one day there will be more affordable options for housing and plate replacement for our engines, especially since the price of the Mazda keg has doubled.

  • @andrewpurkis1049
    @andrewpurkis1049 11 місяців тому

    Looks great. Can’t wait to see the tungsten being applied!

  • @dennisbonge002
    @dennisbonge002 11 місяців тому

    I worked as a maintenance mechanic on CNC machines for a ceramic manufacturer. They used wax to adhere parts to plates when they would do the machining or even created a vacuum plate in order to hold parts down.

  • @Jared45513
    @Jared45513 11 місяців тому

    So cool man. After watching this whole time seeing all you do with the rotary, ive learned a lot. I bet a lot of people would buy an engine from you. I machined for a few years, any time i ever rigid tapped allum. I slowed the speed /feed down at least 40% of what you were running and used the largest possible drill size to get the thread engagement you need. Also used the cnc to start blind tapped holes, only maby .300, then its perfect square and then the rest is finished by hand in deburr. The spring loaded holders were easier, they give up and down play so when the tap gets a hard spot or hung up slightly the machine cant break it.

  • @NeoIsrafil
    @NeoIsrafil 11 місяців тому

    I've always ALWAYS wanted to do this... I've got a pretty massive CNC... and it cuts aluminum no prob, but I want to actually take the aluminum from soda cans my family drinks recycle it, alloy it in my smelter, and then pour it and cut it into shape.
    Really happy for you, cutting engine parts is a huge milestone. 😊

  • @johnharris4738
    @johnharris4738 11 місяців тому

    I can honestly watch this kind of content all day. Seeing you're progress for the last 2 years or so I knew eventually the time would come that you'd be machining your own engine parts. I work for G.S. Precision in Vermont, in the finishing department, doing micro deburring of aerospace components and I'm hoping to get into CNC at some point in the near future. Thank you for your innovation and for making people like myself pursue this kind of work/creativity!

  • @julioburgos4979
    @julioburgos4979 11 місяців тому +1

    Rob, preparations A-G went well. Now it's time for the next preparation.

  • @carloemiliozuniga
    @carloemiliozuniga 11 місяців тому

    congrats Rob, you are taking the rotary engine to a whole new level.

  • @Cammmmeron
    @Cammmmeron 11 місяців тому

    This is so awesome to see you finally starting this process, hats off to you rob!

  • @colinsheridan4466
    @colinsheridan4466 11 місяців тому

    For smaller tapped holes, Program a treadmill to the holes instead of a tap. Thread mills are way more accurate and a hell of a lot stronger. I work with 6061 T651 aluminum and A286 every day and thread mills are the best way of going about it.

  • @feenyx6394
    @feenyx6394 11 місяців тому

    IT'S HAPPENING
    Couldn't be happier for all of you!

  • @LilFoxAK
    @LilFoxAK 11 місяців тому

    rob went from overnighting parts from japan to making japan parts overnight. just insane. cannot wait to see the final product

  • @sneakersnsupercars
    @sneakersnsupercars 11 місяців тому +1

    It’s unbelievable how far you’ve come Rob. So unbelievably proud of you brother

  • @stevecarlson_pb5306
    @stevecarlson_pb5306 11 місяців тому +1

    OMG, a Rob Dahm video during the work day ... how are we all this lucky.

  • @devonlivesay7095
    @devonlivesay7095 11 місяців тому

    Rob! O ring seals are left square in the bottom to give the o ring room to expand! I'm not sure how big your seal surface is but I would not go bigger than .005-.01 rad in the bottom of that o ring chanel! Otherwise the oring can expand over the groove and cause incomplete sealing!

  • @builtsubarusti7408
    @builtsubarusti7408 11 місяців тому

    This isn't my project and I have anxiety watching these cuts lol. I'm going to love watching this whole build. It's impressive

  • @davabran
    @davabran 11 місяців тому

    This is awesome thanks for letting us in on the r and d.

  • @leafydialupking1
    @leafydialupking1 11 місяців тому +2

    Make sure you open up or deepen the oring grooves when you radius the corners to account for the cross section you lost or you may end up crushing the orings.
    Also you’re going to want to use an er collet for both the drill and the tap when rigid tapping because runout is critical.
    And if you get past prototyping it’ll be time to invest in some coolant through drills and drill the coolant passages to size in one shot.
    And for the love of good, get a torque wrench for your collet nuts, it matters.

    • @floodo1
      @floodo1 11 місяців тому +1

      pretty sure I recall the reverse comment in older vids with the square grooves hahahah
      Great reminder: account for the cross sectional area fully

  • @brianbrwa
    @brianbrwa 10 місяців тому

    What I love about the rotary is multifuel and air management flexibility.

    • @brianbrwa
      @brianbrwa 10 місяців тому

      twin charging and renewable fuel+volatile gasses

  • @challacustica9049
    @challacustica9049 11 місяців тому

    Mazda shows us the Iconic SP concept with its' two-rotor system earlier this week. Rob takes the first step towards making his own rotary.
    The rotary is coming back.

  • @nickcanada3687
    @nickcanada3687 11 місяців тому +1

    Rob if you need your plates checked we do CMM measuring at our shop, of course would just need your target numbers but would be great to verify the bearing centres are concentric.

  • @ianburgler
    @ianburgler 11 місяців тому

    Rigid tap holders need to be able to float vertically. You MAY be able to tap aluminum rigid if you max out your minimum RPM (for my vf2-ss that's about 250 RPM) and adding a dwell time in fusion before reversing. With that being said, I tap mostly hardened tool steel.
    Another viable option I HAVE done is to find a throwaway collet and put the tap in the collet with "enough" tension to turn, but also enough to slip when reversing happens.
    Done that with 5/8-11 in 45HRC tool steel. If it works for that, it will work for you.

  • @Boni_Bmx
    @Boni_Bmx 11 місяців тому

    This is it..🎉Congrats Rob🎉...Can't wait to hear a 2/3/4/6 Dahm Rotar Engine🎉🎉🎉🎉🎉🎉🎉🎉🎉

  • @Billyspacerocket
    @Billyspacerocket 10 місяців тому

    Rob - A carbide spade drill will be quite helpful removing / drilling out broken taps