Im 40 years old and Im just blown away with how easy it is to learn anything you want nowadays. It wasn't like that in the 80s and 90s. If your machine had a problem and you weren't mechanical, you had to take it somewhere. This video covers exactly what I needed in such detail. Great video. Man, you can learn anything on the internet nowadays. I started my business by watching videos and taking courses online. Now I'm going to go fix my clutch issue. Thank you, next belt I need, you've got my business.
My 2020 Ranger Crew XP 1000 is very difficult to shift when it's running, especially into high gear. If the gear selector is in Low and I stop and attempt to shift into High, it's nearly impossible. If I move the gear selector down into Neutral, I can then shift into High in one motion but it's hard to do. At 25 hours I took it to the dealer. He kept it for two weeks. When I went to pick it up I was told it was fixed and the problem was simply a cable adjustment. The service manager brought it out to load on my trailer. I asked him to stop and shift from Low to High. He had great difficulty. So, it's NOT fixed. I refused to leave it with them for any longer period of time. It looks like I'll be fixing it myself. Good service is hard to find. If I was closer, I would bring it to Hunterworksj. I appreciate the video.
Thank you so much for sharing this alignment procedure.....Super hard shifting, have to shut off the engine to put in reverse, making a whining noise all the time.....short story....I used your procedure and I removed the 2nd clutch center bolt and had 4 (four) shims instead of three. Who-la, put it back together and bam, right off the bat no more whinny noise and it shifts like a brand new one........trust me, I WILL purchase your products and continue to watch your videos.....from an old Viet Nam Vet, I really appreciate you....Have a blessed life, my friend..... Bill
I just checked my new 2021 Ranger Northstar. Sure enough, I took one shim out to center the belt on the primary. The new ‘21 clutch only has 2 shims on the secondary. Thank you for the “knowledge”!
@@Hunterworks Thanks, I was informed the 21’s are re-designed? My neighbor has a 20’ and its different. Either way, your information is always a great help!
@@david92867 Very little difference, couple snap rings and a windage plate. Same answer different vehicle have different amounts of shims, whatever it took to get yours aligned at factory. Parts diagram shows you have four, it shows I have just one in a 19 but I had 6. So trust me the procedure is the same and you simply add or take shims away to align it
Thank you for this great video and all the info. My 2012 ranger 800 is very difficult to shift up or down even with the engine off. I removed the cable at the engine and the cable is not bound up or difficult to move. Do you have any suggestions? Thanks again, Marc
Wait until the rollers wear out on the primary. About 2800 to 3000 miles they will be loose on the pins. Working at a Polaris dealership I've lost track on how many I've changed.
right. don't know how polaris is so popular. kinda like HD. built with self tapping screws, still have plastic bearing cages in Diff. cheap wiring and components etc
I have a 2021 xp1000 that has a lot of “slack” in the rear end. If the rear end is jacked up and you turn one wheel, the opposite wheel doesn’t turn immediately like a true locked differential. This is in the lock differential mode. It is really noticeable going from pavement to gravel with a slight turn as the inside wheel “slips” but due to the slack there is the popping sound from the rear end from slipping and grabbing from the hard road to loose gravel. Not sure what is normal For the amount of slack in a locked differential.
I have tried extra shims and a washer, I cannot get my belt to align correctly. Still touching on the side of the primary farthest away the engine. Thanks for your help.
Question....I have a 2021 xp1000 I had to replace the clutches. The belt is rubbing on the inside plate of the primary. I only have 1 shim installed and the belt still appears to be rubbing on the inside of the primary. My secondary bolt isn't a 15mm like in your video, it's only a 10mm. What can I do at this point to get alignment??
Sign had all the problems that have been addressed about putting it in reverse and when I'm coming to a stop while it's in gear it wants to keep going stalls out etcetera
So should I still take that belt off and realign it I mean the picture looks like it's slightly off but when I look in there it looks like it's dead on but the clutch is not spinning while it's running only when I step on the gas
So yeah I was cussing taking this clutch cover off. I had to take the vent hose off plus the coil wire, and also had to jack up the rear of the machine. I don’t have a lift. I left the rear tire on. Good video, thanks! Any follow up videos about this issue?
I put a new belt on broke it in and when I went up to speed 28-40 mph the check engine light came back on with 605590 code. Do you think clutch alignment.
Hunterworks Inc. Just what I said, I put a new Gates C12 belt on my Sportsman XP 1000 and the secondary would not stop so I put in one shim fix it has the Gates C12 belt was a little short. Looks like the Sportsman works backwards adding a shim fix mine.
@@crazyflyboy30 I can't tell you anything about a sportsman so I don't know how shims work on it. I thought it had basically same secondary as XP 1000 RZR and you can't shim it
Hunterworks Inc. Yes it has shims and the parts break down showed 4 mine had 3 but was fine with the OEM belt but when I put in the Gates C12 belt I had to put in the 4th one . Yes the Sportsman works backwards as you add shims on the back side of a big washer on the bolt the secondary go's away from the transmission. Polaris makes everything so different from one to another is crazy.
Do you have to remove the belt to align? I have an older (2012) 800 xp but don’t have the tool for the secondary. Can it be done without the tool? Thanks for the great video
I’ve taken all my shims out and the belt is still rubbing on the engine side. It’s actually harder to shift gears now than it was before I started. I checked the bolt on my primary to make sure it has not walked out and it’s still good. I’m not sure what to do since I’m out of room to adjust the belt away from the engine side.
I’ve taken a picture and did the card trick. Not rubbing on either side now and I can slide a card between the belt and both sides of the primary. Still turns the tranny when I start it up and it’s hard to put in gear.
Questuon??? When shifting into gear, and pressing the throttle, just before the forward motion starts, it shifts hard going foward. What's causing this to happen?
On my 2020 ranger xp 1000 was to close to the engine side and after removing all the shims it’s still to close. Any suggestions on how to move it over more?
Hi there Great video by the way and very helpful, question my bike was acting up yesterday very hard shifting , if the bike is out of alignment could it cause the engine light to come on?
My belt is touching on the opposite side of the engine. Have to switch off to change gears, so according to this video should I just add more shims?? If so can I get them from hunter works??
I have a 2020 Ranger XP 1000. Sometimes I need to shut the engine to shift from one gear to the next. I only have 15 hours on it. It’s happened 10 times already.
Hunterworks Inc. I haven’t yet There is now a recall on the machine. I’ll have the dealer try first. If that doesn’t work I’ll order a new belt and clutch pulling tool from you Thanks John
ive checked shafts they are aligned as far as distance and parallel the sheaves are just off slightly can i add a washer or shim behind the secondary clutch on this model ? thanks ps im going to order your round rollers do you think that would help my jerkiness backing up thanks keep the videos coming
@@stork1988 You can’t I add or take away shims behind the secondary on a 17 model and the round rollers have nothing to do with jerky starts they’re to stop the wear in the secondary clutch
I have a 2020 general xp. Put new belt on and checked alignment with phone camera and found that the belt is towards the engine side. My machine didn’t come with any shims from the factory. Any ideas how to fix this scenario? Thanks Todd.
Now after two hours of fighting to get that cover off mmm I took the picture It looks like it's slightly off but when I have it running just the one is spinning
Is it me or does the new xp 1000 feel like it’s going from 1st to 4th after 30mhp? My xp 900 accelerates much faster even after 30mph and both are stock. Even in performance mode it was very disappointing. I sold it instantly.
I can't tell you that, my xp 1000 has 34 and portals, never hardly drove it without and have not driven a 900 since around 2015 but if you say so then I am sure you are right. Love mine though
Mine had 5 shims. Would not shift. Had to turn off machine. Shift. Then restart. I took out all 5 shims and it’s better but needs to have more out. Problem is there’s no more to take out. Machine goes 5mph without touching the throttle. Yes I experimented. I took out two, then I took out three, then I took out four, then I took out all five. The shifting got gradually easier every time I took one out but I need to be able to take out about two more I think. And there’s no more left to take out
@@Hunterworks I think it’s the front bearing. It spins very hard. Needs replaced. Also I have a gilomen belt which is about 1/32 wider than a Polaris belt I believe. I think I’m just going to get a dura clutch and fix them problem. Machine has 2900 miles. Never been wet. Never been in mud. Stored in a garage. Rarely out of 1 wheel drive. The Polaris clutch is just trash. Plain and simple. I’ve replaced half the parts on it already. On my 3rd belt. And this thing is not ridden hard. Should have used my common sense and bought a Yamaha to begin with. I have 2 Polaris quads 5 Yamaha quads. Both Polaris are constantly broke. All 5 Yamahas are essentially maintenance free. Change the oil, clean the air filter once a year. My grizzly 700 has 13,000 miles on the stock belt. Hell stock everything except oil and tires. Lol.
Im 40 years old and Im just blown away with how easy it is to learn anything you want nowadays. It wasn't like that in the 80s and 90s. If your machine had a problem and you weren't mechanical, you had to take it somewhere. This video covers exactly what I needed in such detail. Great video. Man, you can learn anything on the internet nowadays. I started my business by watching videos and taking courses online. Now I'm going to go fix my clutch issue. Thank you, next belt I need, you've got my business.
Thank you glad we could help
My 2020 Ranger Crew XP 1000 is very difficult to shift when it's running, especially into high gear. If the gear selector is in Low and I stop and attempt to shift into High, it's nearly impossible. If I move the gear selector down into Neutral, I can then shift into High in one motion but it's hard to do. At 25 hours I took it to the dealer. He kept it for two weeks. When I went to pick it up I was told it was fixed and the problem was simply a cable adjustment. The service manager brought it out to load on my trailer. I asked him to stop and shift from Low to High. He had great difficulty. So, it's NOT fixed. I refused to leave it with them for any longer period of time. It looks like I'll be fixing it myself. Good service is hard to find. If I was closer, I would bring it to Hunterworksj. I appreciate the video.
Try this, it might be all it is
Thank you so much for sharing this alignment procedure.....Super hard shifting, have to shut off the engine to put in reverse, making a whining noise all the time.....short story....I used your procedure and I removed the 2nd clutch center bolt and had 4 (four) shims instead of three. Who-la, put it back together and bam, right off the bat no more whinny noise and it shifts like a brand new one........trust me, I WILL purchase your products and continue to watch your videos.....from an old Viet Nam Vet, I really appreciate you....Have a blessed life, my friend.....
Bill
Thank you for your comments and thank you for your Service!! Todd
Thanks for the video, just put a new belt on a 09 and had to shut off to shift. Lined the pulleys up, shifts properly now
As a new owner I really appreciate you videos!
As a video maker, I appreciate that!!!
I appreciate the information you provided. Thank you I’m going right out and check and adjust my clutch right now.
You’re welcome. Holler if you need us
Having trouble with my 2019 xp 1000 crew shifting gears thanks for your video its been a great help.
BINGO! That is my hard shift problem after a new belt ! Thanks so much!
First time watching him and I like his style
Thank you
Great information. This greatly helped, thank you!
Youre welcome
I just checked my new 2021 Ranger Northstar. Sure enough, I took one shim out to center the belt on the primary. The new ‘21 clutch only has 2 shims on the secondary. Thank you for the “knowledge”!
That is not exactly correct, yours only had two, any of them can have up to 6 I think, all depends on the vehicle
@@Hunterworks Thanks, I was informed the 21’s are re-designed? My neighbor has a 20’ and its different. Either way, your information is always a great help!
@@david92867 Different in what way? The primary is a HD design, still do not know what that is yet but secondary should be the same
@@david92867 Very little difference, couple snap rings and a windage plate. Same answer different vehicle have different amounts of shims, whatever it took to get yours aligned at factory. Parts diagram shows you have four, it shows I have just one in a 19 but I had 6. So trust me the procedure is the same and you simply add or take shims away to align it
Your ranger 2021 northstar was hard to shift? You made the alignment like this video and resolved your problem? Thanks
Great demo
Well, that's 40 Ft-Lbs to me too. Thank you for this. Mine was having the same issue.
Welcome
Great explanation
Thanks
@@Hunterworks hey is it also normal for it to sqeek in park and neutral when the clutches are moving whenever breaking in new belts
@@str8uponitsolo152 normal forever not just new
Good video. Thank you!!
Thank, glad it helped
Good video. Looks like the same procedure to adjust the clutch on my MV7. Thanks.
What is a MV7?
Great video,great attitude. Thanks
Good video I need to check mine thanks for posting.
Thanks Todd!
And when you have the exact picture you did to start and no shims??
Awesome video my friend, thank you.
Tanks for the videos
Great video
Thank you for this great video and all the info. My 2012 ranger 800 is very difficult to shift up or down even with the engine off. I removed the cable at the engine and the cable is not bound up or difficult to move. Do you have any suggestions? Thanks again, Marc
If engine off and still hard and not cable I’d have to say I internal transmission issue.
@@Hunterworks thanks for the quick response. I'll look into the tyranny. MARC.
Wait until the rollers wear out on the primary. About 2800 to 3000 miles they will be loose on the pins. Working at a Polaris dealership I've lost track on how many I've changed.
right. don't know how polaris is so popular. kinda like HD. built with self tapping screws, still have plastic bearing cages in Diff. cheap wiring and components etc
I have a 2021 xp1000 that has a lot of “slack” in the rear end. If the rear end is jacked up and you turn one wheel, the opposite wheel doesn’t turn immediately like a true locked differential. This is in the lock differential mode. It is really noticeable going from pavement to gravel with a slight turn as the inside wheel “slips” but due to the slack there is the popping sound from the rear end from slipping and grabbing from the hard road to loose gravel. Not sure what is normal For the amount of slack in a locked differential.
I can't answer this one, not a clutch issue. I just do not know this one, without being there checking it myself
I have tried extra shims and a washer, I cannot get my belt to align correctly. Still touching on the side of the primary farthest away the engine. Thanks for your help.
Have you tried the alignment tool? Also email me a pic inside your primary let me look at it todd@hunterworks.com
Question....I have a 2021 xp1000
I had to replace the clutches. The belt is rubbing on the inside plate of the primary. I only have 1 shim installed and the belt still appears to be rubbing on the inside of the primary.
My secondary bolt isn't a 15mm like in your video, it's only a 10mm. What can I do at this point to get alignment??
Take the one shim out first. The newer has the 10mm, this one is a 19 model
Thank you.
Sign had all the problems that have been addressed about putting it in reverse and when I'm coming to a stop while it's in gear it wants to keep going stalls out etcetera
So should I still take that belt off and realign it I mean the picture looks like it's slightly off but when I look in there it looks like it's dead on but the clutch is not spinning while it's running only when I step on the gas
So yeah I was cussing taking this clutch cover off. I had to take the vent hose off plus the coil wire, and also had to jack up the rear of the machine. I don’t have a lift. I left the rear tire on. Good video, thanks! Any follow up videos about this issue?
About what issue? The video is telling you how to align it.
@Hunterworks Inc. I've already found the other videos and you already responded. Thanks!
Cool video hope it fixs mine
Alignment could be it, an issue with the primary or a more severe alignment issue that our tool is needed
My primary and secondary were both spinning due to a piece of belt inside of the clutch wouldn't of found it without ur video
Good deal, glad you found it
I put a new belt on broke it in and when I went up to speed 28-40 mph the check engine light came back on with 605590 code. Do you think clutch alignment.
Not alignment for sure, shoot me an email todd@hunterworks.com tell me what the vehicle, miles and tire size
What year is your ranger? Mine is 2021 and hard to shift i think the secondary turn in neutral
Same has my Sportsman XP 1000 I put a new Gates C12 belt on it and I needed a shim .
What?
Hunterworks Inc. Just what I said, I put a new Gates C12 belt on my Sportsman XP 1000 and the secondary would not stop so I put in one shim fix it has the Gates C12 belt was a little short. Looks like the Sportsman works backwards adding a shim fix mine.
@@crazyflyboy30 I can't tell you anything about a sportsman so I don't know how shims work on it. I thought it had basically same secondary as XP 1000 RZR and you can't shim it
Hunterworks Inc. Yes it has shims and the parts break down showed 4 mine had 3 but was fine with the OEM belt but when I put in the Gates C12 belt I had to put in the 4th one . Yes the Sportsman works backwards as you add shims on the back side of a big washer on the bolt the secondary go's away from the transmission. Polaris makes everything so different from one to another is crazy.
Great great videos where are you located?
Do you have to remove the belt to align? I have an older (2012) 800 xp but don’t have the tool for the secondary. Can it be done without the tool? Thanks for the great video
Yes you do and no special tool just a 15mm socket to take bolt out and slide secondary off.
I’ve taken all my shims out and the belt is still rubbing on the engine side. It’s actually harder to shift gears now than it was before I started. I checked the bolt on my primary to make sure it has not walked out and it’s still good. I’m not sure what to do since I’m out of room to adjust the belt away from the engine side.
I’ve taken a picture and did the card trick. Not rubbing on either side now and I can slide a card between the belt and both sides of the primary. Still turns the tranny when I start it up and it’s hard to put in gear.
Questuon??? When shifting into gear, and pressing the throttle, just before the forward motion starts, it shifts hard going foward. What's causing this to happen?
That is hard to say which specific thing that causing that just got to dig into it. I am sure we have a video that covers it
Did you figure it out?
My secondary clutch bolts is 10mm instead of 15 in 2021 but same shim
The head of the bolt is 10mm????
@@Hunterworks yes
@@middlehot new one on me, same process though
@@Hunterworks thanks very informative video
Todd, I have an older Ranger. Could adding/removing shims help with an alignment problem on a 2009 Ranger 700 Crew?
Kinda, they are done with shims behind the secondary clutch
On my 2020 ranger xp 1000 was to close to the engine side and after removing all the shims it’s still to close. Any suggestions on how to move it over more?
yes, you buy more shims from polaris and add, not remove. Removing is when it is too close to the outboard side.
Hi there
Great video by the way and very helpful, question my bike was acting up yesterday very hard shifting , if the bike is out of alignment could it cause the engine light to come on?
It could but that is normally a deeper issue with primary most likely and needs looking into
@@Hunterworks Ok great I'll bring it to my dealer , thank you for your time. Graham
@@grahamkelly3889 Bad move, cost too much, they suck and you get parts that you could get better here.
@@Hunterworks ok I understand that they charge to much , but I know nothing about bikes and how to diagnose the problem,
@@grahamkelly3889 neither do they, you have me, our videos and our products. Solution opportunity
My belt is touching on the opposite side of the engine. Have to switch off to change gears, so according to this video should I just add more shims?? If so can I get them from hunter works??
That’s right but no sir a dealer
I have a 2020 Ranger XP 1000. Sometimes I need to shut the engine to shift from one gear to the next. I only have 15 hours on it. It’s happened 10 times already.
HAve you tried aligning like this videos shows?
Hunterworks Inc. I haven’t yet There is now a recall on the machine. I’ll have the dealer try first. If that doesn’t work I’ll order a new belt and clutch pulling tool from you
Thanks
John
@@johnbrunetto no pulling tool needed for alignment and for whatever reason dealers suck at this easy task
Will that alignment problem cause it to explode the belt
That and simply not work correctly
thanks for the video is this procedure the same on a 2017 ranger xp1000 thanks
No sir, we have a tool for it.
ive checked shafts they are aligned as far as distance and parallel the sheaves are just off slightly can i add a washer or shim behind the secondary clutch on this model ? thanks
ps im going to order your round rollers do you think that would help my jerkiness backing up
thanks keep the videos coming
@@stork1988 You can’t I add or take away shims behind the secondary on a 17 model and the round rollers have nothing to do with jerky starts they’re to stop the wear in the secondary clutch
I have a 2020 general xp. Put new belt on and checked alignment with phone camera and found that the belt is towards the engine side. My machine didn’t come with any shims from the factory. Any ideas how to fix this scenario?
Thanks Todd.
This method does not work for the general, we have an alignment tool on our site, and there is a how to video there and same one on this channel
ua-cam.com/video/rjsjSSWk7Hw/v-deo.html
Now after two hours of fighting to get that cover off mmm I took the picture It looks like it's slightly off but when I have it running just the one is spinning
Did you watch our video on how to get it off? ua-cam.com/video/cBOyb3drWe4/v-deo.html
I like your way haha
Is it me or does the new xp 1000 feel like it’s going from 1st to 4th after 30mhp? My xp 900 accelerates much faster even after 30mph and both are stock. Even in performance mode it was very disappointing. I sold it instantly.
I can't tell you that, my xp 1000 has 34 and portals, never hardly drove it without and have not driven a 900 since around 2015 but if you say so then I am sure you are right. Love mine though
Mine had 5 shims. Would not shift. Had to turn off machine. Shift. Then restart. I took out all 5 shims and it’s better but needs to have more out. Problem is there’s no more to take out. Machine goes 5mph without touching the throttle. Yes I experimented. I took out two, then I took out three, then I took out four, then I took out all five. The shifting got gradually easier every time I took one out but I need to be able to take out about two more I think. And there’s no more left to take out
where is belt riding? Are you sure your EBS mechanism is not stuck out?
ua-cam.com/video/aeLQgSScp0w/v-deo.html
@@Hunterworks I think it’s the front bearing. It spins very hard. Needs replaced. Also I have a gilomen belt which is about 1/32 wider than a Polaris belt I believe. I think I’m just going to get a dura clutch and fix them problem. Machine has 2900 miles. Never been wet. Never been in mud. Stored in a garage. Rarely out of 1 wheel drive. The Polaris clutch is just trash. Plain and simple. I’ve replaced half the parts on it already. On my 3rd belt. And this thing is not ridden hard. Should have used my common sense and bought a Yamaha to begin with. I have 2 Polaris quads 5 Yamaha quads. Both Polaris are constantly broke. All 5 Yamahas are essentially maintenance free. Change the oil, clean the air filter once a year. My grizzly 700 has 13,000 miles on the stock belt. Hell stock everything except oil and tires. Lol.
@@Hunterworks I have the shim from gilomen. The EBS can’t stick out. And all those parts look new. Bearing just spins hard.
@@Van1018s then sounds like a new bearing or switch to the 21 primary clutch we have
It amazing to me that we 21k for something that has a multitude of issues.
All the issues I’m having
i cannot seem to get the belt tight after putting back together
Crank up rev up will go back in place
@@Hunterworks I did that a couple times…how high do you have to rev?
@@robmorales1828 just a little, send me a pic of this to todd@hunterworks.com
🤝👍
I’m hereing a noise in side my cover
Crazy factory can’t get this right
They have a procedure using a laser that works but it is only as good as the guy on the line is doing it.
Hunterworks Inc. ; yeah very true ! I’ll be getting the new dalton clutch in tonight!!
Rzr1000 Xp It changes quickly.