ALL THE SECRETS OF MANUFACTURING FOAM BLOCKS | Amazing process of making foam blocks SUBTITLES
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- Опубліковано 2 кві 2024
- Step into the fascinating world of foam concrete block production in this mesmerizing video! Witness the incredible process of transforming a mixture of cement, water, and foam into lightweight and durable blocks that are revolutionizing the construction industry. From the precise mixing of ingredients to the innovative foam injection technique, every stage of the production process is showcased in detail. Experience the meticulous craftsmanship and advanced technology that go into creating foam concrete blocks with exceptional insulation properties. Discover the versatility and sustainability of these blocks as they are used in various construction projects. Whether you're a construction professional or simply intrigued by innovative building materials, this video will leave you in awe of the amazing process behind foam concrete block production.
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300 g of alpha olefin sulfonate yields 150 blocks.
block sizes 60cm/30cm/20cm
List of ingredients for 3 foam blocks
37 kg gypsum
2 kg Portland cement
50 liters of finished foam (alpha olefin sulfonate)
50 liters of water
excelente, muchas gracias por difundir conocimiento
How do measure the 50litre for the finished form?
@@chrislukonde4705 50 liter barrel, fill it with foam and that’s it
Thanks so much
@@libyanman101 😀
First of all thanks for your time shooting these videos and answering everyone’s questions.
Couple of questions.
1- have you produced any 10cm and 15cm blocks also? For internal partitions 10cm maybe desirable.
2-since these blocks are made out of gypsum are they ok to use for external walls? And if so what kind of finishing plaster is used for it on the external surface
3-do you have any videos of workers building walls with it? Would be great to see what method they use.
4- have you guys tried to build them with tongue and groove?
5- I see some blocks with different shapes, square holes etc in it, whats the purpose of it?
6- do you guys build any longer blocks with rebar reinforcement for lintels?
7- are you able to share a video or picture with a cut of the block to see the air voids in them?
Thanks again for the amazing work!!
First of all thanks for your time shooting these videos and answering everyone’s questions.
Couple of questions.
1- have you produced any 10cm and 15cm blocks also? For internal partitions 10cm maybe desirable. Block dimensions 60 cm/30 cm/20 cm.
2-since these blocks are made out of gypsum are they ok to use for external walls? And if so what kind of finishing plaster is used for it on the external surface. Yes, you can. You can also plaster the surface with tile adhesive or ordinary cement mortar.
3-do you have any videos of workers building walls with it? Would be great to see what method they use. I'll make a video in the future.
4- have you guys tried to build them with tongue and groove? No
5- I see some blocks with different shapes, square holes etc in it, whats the purpose of it? The top of the house can be laid with reinforcement and concreted.
6- do you guys build any longer blocks with rebar reinforcement for lintels? yes, there are special blocks for this in the video
7- are you able to share a video or picture with a cut of the block to see the air voids in them? Yes I agree
ua-cam.com/video/-yTA6UfiGg4/v-deo.html
ua-cam.com/video/wPMJlIw9xzk/v-deo.html
ua-cam.com/video/XbXaIhSrdAA/v-deo.html
How much does 150 molds cost?
@@mfawaz916 what shape?
@@BbAmazingSkills 60/30/20
Nice, i like to start producing this kind of blocks here in north east of India, i wish i could get the raw materials here too...... Nice video, i even like it when you used manual labors insteat of machine, thats generate income for people's. Keep it up.
THANK YOU FOR YOUR REPLY
Me gusta lo que veo 👍🏾. He notado que son muy cuidadoso con las medidas para no hacer muchos desperdicios!. Muy bien hecho , bien organizado.
Thank you very much
❤❤❤❤❤سلامي لكم من بلد العراق شكرا لك على ما تبذل من فائدة للناس
خير الناس من نفع الناس الناس 🎉🎉🎉🎉
أشكركم على كلماتكم المتبادلة
Esses blocos são estruturais? Quantos moa de resistência?
Thanks for sharing knowledge,
Can you guide me its durability that I am considering this for wall paneling which sheet size is as :
60cm(height) x 60cm(width) x 1.5cm(thickness).
Need Suggestion
como mido la densidad al rato de adherir la espuma, y como se que el espesor de la espuma esta correcta, a cuantas libras de presión tiene que inyectarse el aire
muchas gracias por compartir conocimiento, que medidas tienen los block 50x25 x30? saludos desde Argentina
Tamaño del bloque 60 cm/30 cm/20 cm. Me alegro que te haya gustado el vídeo.
Exelente enseñanza,
Que ventajas tiene el yeso sobre el cemento gris,?es decir mas cemento que yeso???
yeso 37 kg cemento 22 kg ventajas el yeso se seca rápidamente y es muy ligero
Very usefull video. How many bloks do they manufacture in one they with how many workers?
5 people produce 500 pieces per day
Thank you for your excellent video, can you explain about the foam machine, that is, it is just a normal cylinder to which the air pump is connected and has two inlets and outlets? Second question: What is the degree of hardness of these blocks, Afshin from Iran

answers in this video
1) FOAM GENERATOR, HOW TO MAKE IT YOURSELF ua-cam.com/video/D3ajZ7ly6I8/v-deo.html
2) Amazing process of making foam concrete blocks ua-cam.com/video/-h6zBbVkuQI/v-deo.html
Wow
Je suis au Cameroun, j'ai aimé votre vidéo. Par ailleurs, je voudrais savoir les dimensions d'un bloc de béton dans un moule de 6 blocs comme dans votre vidéo. Aussi, quel est le volume ou quantité exacte de mousse par fût de formulation (37kg de gypse, 2kg ciment, 50 litre d'eau et quel volume de mousse)?
Aussi, peut on faire la formulation avec du sable fin au lieu du gypse ?
tailles de blocs 60 cm/30 cm/20 cm
La mousse finie (alpha-oléfine sulfonate) peut être mesurée dans un fût de 50 litres.
le sable et le plâtre ne sont pas compatibles, mais vous pouvez vérifier ceci
How often do you pour AOS in the foam maker and for a few blocks. When should the wind pump work and how bright should it be?
pour 300g of AOS into a foam generator for 150 blocks. The compressor pump automatically turns on when the pressure drops.
disculpe que material ay que revolver para los blokes y que proporciones y si vivo en meexico donde consigo los materiales
300 g de sulfonato de alfa olefina producen 150 bloques.
tamaños de bloque 60 cm/30 cm/20 cm
Lista de ingredientes para 3 bloques de espuma
37 kg de yeso
2 kilos de cemento portland
50 litros de espuma terminada (sulfonato de alfa olefina)
50 litros de agua
Desculpe perguntar novamente os blocos são estruturais?
Em caso positivo quantos mpa eles têm?
não entendo esse assunto
Thnx bro
I'm glad you liked the video
How much foam?
How much gypsum cement and water goes into a barrel
@@mehmetck6273 ingredients for one barrel: 3 foam blocks
37 kg gypsum
2 kg Portland cement
50 liters of water
Qtos litros de espuma vai gostei do seu vídeo
buenas tardes ; que mortero se usa para pegar un bloque con otro, gracias
tile adhesive
Amazing product, could you provide the complete costing and wastage details.
our consumption per block is 0.5 cents, when selling 1 dollar
Thank you for your excellent video can you please tell me what is the weight of each block after gets dry, and what is the coast of one kg gypsum. regards
the weight of each block after drying is about 16 kg and the consumption is 37 kg of gypsum, 2 kg of cement, 50 liters of water, divide into only 3 blocks and your answer will come out thanks for the feedback
@@BbAmazingSkills Thank you dear for the fast feedback, but (37+2+50)/3=29.3 kg for each block not 16 kg
@@idriselfeituri3085 you didn't calculate the evaporation of water
Sou brasileiro e pretendo pruduzir entende. Gostei muito de vc ter compartilhado seu conhecimento obrigado
Excellent video - thank you so much! I'm trying to source Marine gypsum in Canada..... Can you give the name of your Supplier please?
We are from Uzbekistan, it is better to consult with a specialist from your region.
Hello I am from India and I like your work very much and appreciate your efforts. I have a question that what will be the density of the slurry before putting it to the mould?
thank you for your kind words, the solution is liquid before pouring
Thanks a lot now i write the method but i want to ask you 2 question
1.if one mold not complete and second day want to make one can i put the mixture of first day with mixture second day
2. If during dry week rain or the block obtain water what happened
Thanks a lot ❤
1,The prepared solution will harden in 15 minutes. until tomorrow he will become a stone
2, the blocks dry quickly and this is normal
esses blocos podem ser aplicados em área externa?
sim, você pode, mas você precisa rebocar as superfícies
El yeso no es resistente a la humedad. ¿Cómo se pueden construir muros que sean resistentes a la humedad y al agua?
cubrir la superficie con mortero para baldosas
What chemical did you use for mold release? Is that the one that gives the color on the surface of the block? Does is evaporate when cured under the sun?
To lubricate the mold, I used regular used automobile oil, the same one that gives the color to the surface of the block. absorbs when cured in the sun.
How much time it take to remove from mold
It takes 15 minutes to remove from the mold
❤
Thanks. What load can block tolerate
like regular blocks
Not much, like AAC compressive strength is a third or less of concrete blocks.
Whear we buy foam gernater or we can made it sir
you can do it yourself. This video shows how it works ua-cam.com/video/D3ajZ7ly6I8/v-deo.html
Please I'd like to Manufacture the Foam Blocks how can I make it ,And also the ingredients or chemicals? Please help me
Watch this video.
300 g of alpha olefin sulfonate yields 150 blocks.
block sizes 60cm/30cm/20cm
List of ingredients for 3 foam blocks
37 kg gypsum
2 kilograms of Portland cement
50 liters of finished foam (alpha olefin sulfonate)
50 liters of water
ua-cam.com/video/D3ajZ7ly6I8/v-deo.html FOAM GENERATOR, HOW TO MAKE IT YOURSELF
ua-cam.com/video/-h6zBbVkuQI/v-deo.html production of foam blocks with subtitles
You could double or even triple the production by adopting simple machines, such as a pump for the slurry, a mechanism for loading all the materials, a mechanism that places the blocks on the wheelbarrow at once, and a way to easily remove the blocks from the molds by first vibrating the mold walls. This way, you could make more blocks and have the people tire less. Great work you are doing!
I agree with you
Before make wall and cement between each other you put it in water right and i want to know time you turn on air compresser before turn on final valve
Yes, sure
@@BbAmazingSkills i want to know time turn on before turn off valve please
Please i want to know the time you turn on air compresser before turn off the valve of air compressor
@@nopolioncollection it automatically sucks in air and pressure and then turns off
@@nopolioncollection Automatically supplies air and pressure and then turns off when the desired pressure is reached.
Can gypsum be replaced with sand? The cost of gypsum is high in my country
You can replace gypsum with cement and sand, but it will be a different product.
Buen día que medidas tienen cada bloques
Gracias por compartir tus conocimiento
60*20*30
como mido en el barril de 3 bloques la cantidad de espuma
La espuma terminada cabe en un barril de aproximadamente 50 litros por 3 bloques.
I want to visit you factory
come to uzbekistan
Where to find the block molds?
This video briefly shows ua-cam.com/video/aKkcuWAypXs/v-deo.html
شكرا على المعلومة كم وزن الكتلة النهائي
حوالي 16 كجم من الكتل الجافة الجاهزة
🥰🥰🥰🥰
Esse bloco absorve água?
sim, mas seca rapidamente
Where you guys are located
we are from Uzbekistan
How much is the weight per block?
16 kg dried
هل يمكنني أن ازور المصنع في اوزبكستان
نعم بالتأكيد
Merhaba Ben Türkiyeden...
Kullanılan köpük 50 litre...
Bu 50 litre köpüğü elde etmek için ne kadar Alfa olefin sülfonat kullanıyor... Lütfen bilgi verirmisin.
Merhaba,
50 litre köpük üretmek için 6 gram alfa olefin sülfonat kullanılır.
300 g alfa olefin sülfonat 150 blok verir.
blok boyutları 60cm/30cm/20cm
3 adet köpük blok için malzeme listesi
37 kg alçı
2 kilogram portland çimentosu
50 litre bitmiş köpük (alfa olefin sülfonat)
50 litre su
50 Litre köpük sadece 6 gram alfa olefin sulfonat mı kullanılıyor... İnanılmaz.. Sakın 6 gram değilde 6 kilogram olmasın...
Yani değerli üstat 50 litre köpük için sadece 6 gram alfa olefin sülfonat ve 50 litre su karışımı net bize 50 litre köpük veriyormu???
@@BbAmazingSkills 50 Litre köpük sadece 6 gram alfa olefin sulfonat mı kullanılıyor... İnanılmaz.. Sakın 6 gram değilde 6 kilogram olmasın...
Yani değerli üstat 50 litre köpük için sadece 6 gram alfa olefin sülfonat ve 50 litre su karışımı net bize 50 litre köpük veriyormu???
@@user-zk1le3rl5y Küçük miktarlarda yemek pişirmiyoruz; Küçük hacimler için hesaplamalar bağımsız olarak yapılmalıdır. 300 g alfa olefin sülfonat için 50 litre su ekleyin ve sonunda 150 blok köpük elde edin. AOC 300 g/150 blok = 2 g AOC, 50 litre su/150 blok = 0,33 litre su
Boa noite amigo, quanto kg o peso
16kg
The most interesting thing about this block is that it doesn't use area, but plaster, it would be plaster + cement + foam + water, it would be possible to make it with a hole like these here ua-cam.com/users/Constru%C3%A7 %C3%A3oCellphone/videos
How could I get 92% sulfate here in Brazil to generate the foam, these blocks are amazing... So could I make these blocks with plaster?
How to contact you
if you know Uzbek language, you can contact
كم من لوقت يبقا بالقالب حتة يجف
اعتمادا على الظروف الجوية، في بلدنا أوزبكستان، أسبوع واحد يكفي في الصيف.
كم يبقا بالقالب لحديد نص ساعة اوكثر حتا تنقلة الة مكان اخر
@@user-zy7fu7cf5k 15min
خزان رغوة هل هوة نفسة سخان لميا قصدي لم احصل علة خزان مدبب نفس لذي تستعملة
@@user-zy7fu7cf5k هذه أسطوانة غاز من سيارة
Во всей этой Пено блочной херне, зарабатывает только производитель оборудования, пройденный этап 20 лет назад....
What would be the chemical composition of the foam block
alpha olefin sulfonate AOS
Thank you so much for this video. It's a great one and very helpful. Can you give me any contact info? It's very important to talk to you. Thanks
thank you for your attention, I live in Uzbekistan, I’m unlikely to be able to contact you, but you can ask any questions about the comment
I really really from bottom of my heart appreciate what you're doing. And reply to our questions that's so kind of you. God bless you. I have another question please. Did you tried the regular dishes soap instead of Alfa-olefin sulfonate? It's hard to find it in my country.
And could I use any kind of cement available in my country or should be a specific kind like Portland?
God bless you and your family
THIS BLOCK IS MADE FROM MARINE GYPSUM AND MIGHT BE AVAILABLE EASILY WHERE THIS VIDEO WAS SHOT. BUT IN INDIA, THE PRICE OF MARINE GYPSUM IS MORE THAN THE CEMENT PRICE AND NOT VIABLE IN THE INDIAN MARKET AS A LIGHTWEIGHT BLOCK. NORMAL GYPSUM, WHICH IS USED IN THE PLASTER OF PARIS, DOES NOT GIVE THE DESIRED STRENGTH TO BLOCK. I HAVE TRIED IT AND WAS NOT SATISFIED.
👍
Good, very illustrative video, I liked it, congratulations. In order for the prepared brick to be more solid, it must be added to the elements that already make up the mixture, such as ceramic plaster 37 kg., 2 kg. of Portland cement, water and foam, fine beach sand without saltpeter must be added in a ratio of 3 to 1 with respect to the cement, this would be 6 kg. of fine sand. and if that is not enough for the consistency of the manufactured block, a light metal mesh or net prepared to measure should be added; when pouring the mixture into the mold, this way you will have a harder and more resistant block. What is certain is that these two additional materials increase the budget in the final product.🧐
So, we can use rock lime which is relatively cheap ..what do u think?
@@gajulagopinath5471 In India this product is not viable as light weight block. No product can stand against AAC block at least right now
@@gajulagopinath5471 you should try it, if it works, then good
How much foam?
300 g of alpha-olefin sulfonate was added to the foam generator per 150 blocks.
50 liters per block?
@@miguelpimenta4755 50 liters of water per block 3 pcs.
@@BbAmazingSkills how much does 300 g of alpha-olefin sulfonate give foam volume ?
@@anisyahiaoui1528 300 g of alpha olefin sulfonate yields 150 blocks.
Zero secret + zero skill = -1
I was offended. I will delete all videos
Is it stronger then bricks 🧱, how much cost per pcs?
cheaper and easier to build houses, a more budget option! brick is much better