Ford Transit 2.2 TDCI Engine Rebuild - Part 1

The Engine had knocking noise, turned out to be piston 3 getting stuck in the engine block and the connecting rod breaking the sump spacer and the block.
Engine :
CITROEN RELAY: 4HG (P22DTE), 4HH (P22DTE), 4HJ (P22DTE)
FORD TRANSIT MK7 And MK8: CVRA, CVRB, CVRC, CYFA, CYFB, CYFC, CYFF, CYRA, CYRB, DRF5, DRFA, DRFB, DRFC, DRFF, DRFG, PGFA, PGFB, UHFA, UHFB, UHFC
PEUGEOT BOXER: 4HG (P22DTE), 4HH (P22DTE), 4HJ (P22DTE), BK2Q
FORD AUSTRALIA: CVRA, CVRB, CVRC, CYFA, CYFB, CYFC, CYFF
IVECO DAILY

[@richardrichard5409]

Fantastic stuff, beautifully made as well. Keep them coming sir😎👍

[@E-Mechanic]

Thanks, will do!

[@brentsmith5647]

Brilliant video thank u ❤️👀👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍

[@mike-hv5du]

Keep It up 👍 Nice work

[@E-Mechanic]

Thank you so much 😀

[@drhousemd6103]

Keep It Up Nice Job 👍

[@E-Mechanic]

Thank you, I will

[@romankail1046]

Thank you very much!!!

[@E-Mechanic]

You're welcome!

[@samuelbolanle1994]

Beautiful video. Pls can you also explain how the valve lifters/rocker arm are set or installed on this same engine.?

[@ajwalou-nack2343]

Thank you. Gives me a good insight in what I'm going to have to do on my transit engine. Does anyone know where i can get the pistons and bearings, gaskets and crank shells from at a reasonable price?

[@E-Mechanic]

I can advise ebay.

[@firstchoiceautopartsltd1871]

is the head and block the same in UHFA and DRFB?

[@besleagavasilebogdan5467]

Very nice. Thanks for posting that. Just a quick question, would the engine fitted on boxer euro 4 be the same as euro 5? I'm referring only specifically to the block and compression , as I know the rocker cover and injectors, HPFP ,intake manifolf and other accessories are different

[@ghost4004]

Hi I have just taken my engine out on my ford transit (it's a 2.4 model) I got a Haynes manual and it says to measure crankshaft endfloat with DTI Gauge, is this a necessity? Thanks

[@E-Mechanic]

Hi, yes it is.