Homemade 90 Degree Gearbox
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- Опубліковано 5 чер 2017
- Homemade 90 degree gearbox made out of car rear axle and differential. It is going to be used on a homemade front mount ATV mower. #angle #gearbox #lada #VAZ #homemade #DIY #DonnDIY #eestiyoutuber
I am 74 years old and have been around some very talented mechanics and fabricators while working as a certified aircraft mechanic. I knew two personally, I worked for both of them building one of a kind prop driven aircraft. Their talents were beyond amazing. They seemed to have the various projects mentally completed before they picked up a wrench. Their efforts were always spot on no matter what the project. I put you in the same class as those talented men. Three cheers sir.
tim mayer
tim mayer
فزناممع
طهندي
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ديامعزطلنرياكاصوات شبزمعرحانبا اصوات شبزمعرحانبا اصوات
tim mayer l
Exactly. Well done its great to see stuff like that put to good use. So much reusable not going to scrap.
Tim mayer .
I appreciate your skills and special thanks for demonstrating how difficult it is to convert automobile parts in to useful part for non automobile projects.
Have to add my kudos for the spline grinding. I've spent many hours using a mill and indexing head to make them. That was really slick the way you did it.
Great job!!! Thank you for sharing!!! Be safe and God bless you !!!!!
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Ray Eddy с
Many post-hole augers have been built in this way.
They truly last forever.
Great job!
While grinding the splines was an artful demonstration, you had a lathe. You could have cut the splines off, turned down a stub end, bored a hole and welded the factory splines into the existing axle. No beating them. Very well done and interesting video.
Truly Beautiful Work !! Very Well Done! Great work on the Log Arch trailer too!! Subbed!
You are one talented man
Dude that was badass never seen someone made their own splines!!!! that is awesome
Dude, really nice job on cutting the splines! Freehand with an angle grinder? That's bad ass man. Can't wait to see how you put it on your mower...
Troye Stonich
Yeah, rare video, I'd actually like to see part 2. I'm 40 with 22 years cabinetry and carpentry knowledge. This guy left me speechless. I've rarely seen odd ideas turn out as well as they did in the creators head.
Troye Stonich Rt też we tv rfn Hybrydy wg et ah s-f kreS izb weB iście udaj pach oczy iA oczY
Troye Stonich
Troye Stonich
Automotive differentials are very useful items for homemade implements. I have an old post hole digger for my Allis Chalmers WD that utilizes a Plymouth (I think) diff.
that was the most impressive display of freehand angle grinding I have ever seen.
Agreed! I was wondering how he was going to respline the shaft. Thought perhaps he was going to weld the old splines on the end. Nope. Excellent work!
a4x4player say man that's the same thing I thought
So many long splines so close together free handed with zero room for error. Most impressive display of self confidence and Steady Hand
The48th Ronin ฃ
@@a4x4player هفي
Ok, you had me at splines! LOL
What a great job you did on those splines!! Great work bud!! Keep at it, as it is not only great for the mind, but as well for the soul!!
I enjoy working with steel very much. Thanks for enjoying the end result via the medium of video. ;)
Not what I expected to see where you did the splines instead of a shaft splice. What a beautiful job and video production!
Man You certainly are a pro. You rock. Such skill with that angle grinder!
his hands are nice when it comes to building great work with precise craftsmanship to the core
Thank you sir you just blew up my mind with them splines on the driveline
My hats off to you
Thanks!
Amazing! congratulations you are very talented.
Cutting the splines with the angle grinder was priceless man! keep up the good work!
Cheers man!
fantastic, i though how are you going to make the splines on your lathe? grinder saves the day. Did you get the splines to work on your first attempt or did you use the other shaft ? great video looking forward to the next one
Surprisingly it took only one attempt.
thats old school great job.
fraser douglal
Donn DIY day
@Private Name withheld 0
I remember watching this video years ago and thought then. Wow. This kid is going places!
impressive grindin skill! cheers.
Absolutely amazing!!! i was thinking to buy a £300 90 degree gearbox for a project now no more. Your design is godsent!!
Hahaa! I'm glad I could help you out! ;)
Seriously cool way to solve a problem with minimal tooling, excellent!
That is true craftsmanship. Thank You for the informative video. Keep up the good work. Have A GREAT DAY! 🛻🚚😁
Amazing the groving by hand ! Well done as well !
I live the idea of grinding in your splines.that looks very nice for free handing those bevels.
i really love your videos , keep up the amazing work
this type of projects is one of the best for me
I have been doing this type of work my entire life. What I saw in this video is amazing. You should be working in a prototype lab and earning 100k a year. You have a talent that should not be wasted.
Pretty cool idea and nice work! Before I found a post hole digger at an affordable price for my Ford 3600 tractor, I was thinking about using a rear end a bit similar to how you made yours
nice machining.. looking forward to seeing the finished project.
Awesome build! For some reason I would love to cut down an axle like this but I don't have any reason to right now! Maybe I'll find a reason and use some of the techniques from this video! Great video! Keep up the good work!
You don't need a reason for doing something you want. Wanting it is a reason enough. :D
Love at first sight! Aw inspiring
the spline making was genius!
Run a pto off of a transfer case via driveshaft and you mount the axle shaft end through the bed of a truck with a capstan style winch head. Works best with standard transmission! Great video. Never thought I'd see this on youtube
Okay. You have my attention. That was awesome!!!
You are a master with that grinder ,excellent work
I was just wondering if this could be done with a diff instead of buying and expensive right angle gearbox and now I know!
Very clever solution, well thought. I have always head cast irons is difficult to welding? Thank you for sharing your amazing video. Look forward to your next project
The axle housing itself is made of sheet metal so welding it is not a problem. The pinion gear housing is made of cast iron but I haven't welded it.
Donn DIY thank you for your answer, I just knew that some of it would be cast iron. Look forward to your next step.
I was about to say the same thing .. then noticed the seams where the housing has been folded and welded out of sheet metal.
Its challenging to narrow a rear end for racing. Very sharp the way you tackled this project. For me to do this i would have to balance the axles first or else the vibrations would be out of control.
dang!!! you got some mad ass skills with the side grinder.
Very nice work doing the splines,Great idea over all.
awesome self-made gear!! i love high-precision work with the grinder :-D
Heavy duty! You can turn a lot of blades with that gearbox!
you're bloody good with that angle grinder mate!
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I`m glad to see I`m not the only one who`s cut shaft splines with an angle grinder!
Really impressive grinding skills there
Good idea, nice work !!!
That would be a good way to up-speed a waterwheel too. Instead of hand cutting splines, I would have just turned the shaft down to about half the diameter of the splines. Then saw the splined end off the axle, drill down the center to match the shaft, slip it on and weld it in place. I've done that in emergency repairs a couple of times.
Did the same thing, used it as a reduction box to power an auger off the pto of a tractor to drill 18 inch holes for commercial kiwifruit planting, nearly 40 years ago.
Well, you're cool! Respect respect to the master! Ну ты и крут! Респет ти уважение мастеру! I especially admired your grass mower!
This fellow is a very cleaver !!
I’m most impressed how you splined the shaft! 👍
impressive free hand splining!
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Nice work! Never thought of making a spline the way you did it.👍👍👍
Yeah, it's the poor man way. :D
I was wondering how you were going to shorten the halfshaft. They don't always weld too good. That was brilliant. Thanks for sharing. PS, don't forget the oil refill.
Cheers!
that MIG welding is strong enough for this kind welding job? thanks ´n nice grinder skil.
Ok Donn, 10/10 for the duplicate spline clever'ness.
and the whole time I'm thinking you're building a helicopter!! great fab work man!
Nice one handing the grinder and cutting spines free hand.
In the past we have used Triumph herald and jaguars diffs for right angle gearboxes, as they need no cutting . And if you use one “half-shaft” side as the "input" fix the other half-shaft so it won’t turn, then use the prop-shaft as the "output" it will be geared up around 4 - 1.
With Heralds and Jags being in short supply there must be other modern cars that you can use. Any ideas?
Any rear diff of a RWD car that doesn't has a solid axle. No need to cut off or shorten the axle as there aren't any from the factory :)
Thanks for that. Off to the scrapyard then to find one as small as possible. I´m building a go-kart for my boy using a lawnmower engine but struggling a bit, anyway thanks again.
Nice project sir.. You deserve millions of subscribers.. Keep it up..
Congratulations! Great work
Considering the low torque application those free handed(?!) splines will hold up just fine. I wouldn't be so confident if it had to survive 100k under a car... Nice build!
Excellent job ... Professional
Cool! I could use this for my tractor engine go kart.
Thank you very Much Brother for the detailed video you are really very very very technical boy
amazing video it's nice to see that they're still folks out there that can do things for themselves really good video I enjoyed it I've been dealing with mechanical stuff myself since I was 8 years old and that was 51 years ago when I was a kid my dad owned two gas stations men are supposed to know how to fix things and do mechanical work and construction and all that other stuff today's kids can't do anything for themselves
I can't wait to see the front mount mower build..
awww what a cute lil rear axle
Nice splines :) What do you do for a living? at crossroads in life at the moment, and man, from your videos you certainly do stuff that's right up my alley! Great stuff man, keep it coming!
I'm at crossroads myself. I used to be a draftsman. Right now I build this type of things in my garage.
I see, actually when my exams finish next week I'll be working part time and restoring a few motorcycles in my garage. Going to live it a day at a time, see what happens. Good luck man :)
Genial 👏👏👏
Amazing idea to connect diferensial 👍
Lol, great video! Thinking of doing this for a large windmill down shaft.
Fantastic metal working skills.
Leave the wheels on it and the whole axle intact. Turn the
Pinion shaft down, attach a mower blade to the Pinion flange then add a trailer hitch and tongue to it. Pull it behind a ATV, Side X Side, tractor or truck. When the tires turn the blade will spin.
You just have to adjust the height by tire size.
That is the Angle Grinder King there!
Your skills are over the top ! Amazing 👍
Cheers man! Thanks for watching!
Yeah! The master and commander of angle grinders is back!
Spline cutting with angle grinder.. That is gutsy! Respect for pulling that one off!
Looking forward to seeing the mower build. With that gear ratio it is going to be a 'fast mover'. Not much torque to power though brushes perhaps?
The rotors of the mower will be small in diameter so not much torque needed, hopefully. But we'll see. ;)
Looking forward to it!
One hell of a fabricator!
Who needs a mill to make splines? Definitely not Don! Nice!!!
Mike F
I can't believe how nice it came out for being free handed, wow!!
Yeah that seriously blew my mind, it's never even occurred to me that was possible, and it seriously looked machined.
Mike F You can also make them on the lathe
That was by far the most amazing part. I expected him to make a shoulder on both sides, cut out the middle and weld back the shaft.
I enjoyed the entire build, but the splines had me going back to verify that I actually saw that. Well done, indeed!
Ok, I was impressed! Wanted to do an independent rear suspension not unlike what you have done. I was also thinking helicopter rotor gearbox using a 1 ton axle assembly. Nice job.
I've used independent rear diff before, it would require definitely less modification. Especially BMW ones.
You should check out my crazy project. Two occupant submersible simulator. Takes two people up 20 feet, pitches up 50 degrees, down 40, rides up and down 5 feet and rotates 360 degrees. And can do it in one second if you have the guts. You are in control, and have surround video and audio. It could simulate a race car crash, but the bruises and pain aren't simulated. The sub it simulates is a brain child of my business partner and we figure that we could sell more of these than million dollar subs. The current simulation is an underwater jet fighter, which lets you go play with the Dolphins, Killer whales, and avoid the big guys, one swat with that tail and you're done!Many other simulations can be produced. See www.fb.com/aqvwc SeaBird simulation.
Damn bro! You have mad grinder skill!
i'd say excellent. FYI for others out there - many Subaru differentials are already cut down like this - if you can find one of them, it might work for your application if the ratio through the differential works.
You can build practically anything with Lada parts.
Pretty much, yeah! Lada parts are universal.
Donn DIY
Never heard of Lada. Please explain more. I'm speechless about the build. I'm a master woodworker. The skills used were impressive. But the mind that said, hey, that will work.! Impressive friend
Lada is a Russian brand of cars
carmelo farrugia
Tahts not a car, this is an attempt by the Russians to make a car...but it's no longer a tractor.
(coment from Old Lada owner)
Looks like a toyota too
a work of art, very nice
3:30 Transferring the spline grooves, clever and skillful, thanks for the video.
Cheers! Thanks for watching!
Very impressive fella great skills
Nice job , came out nice.
Good idea and great work
waiting for final project
great job
You sir , are a genius. Nice work and very well filmed and presented.
Cheers. Thanks for watching. ;)
Hard Core Genius. Ben ain't ever seen "broaching" like that. Ben likes your style. Ben has subbed because he believes you are the True Mechanical Messiah.
🤣
Good job , I could use it as a roller twister for heavy steel bar.
That's very nice. I'd imagined using a rear axle for a vertical shaft wind turbine mount. Just dig a 3 foot hole and pour concrete around the one end of the axle. Then I could use a steel rod to transfer power from the yoke into my garage, where I could put the generator, etc.
The gearbox would eat up all your power. Its wayyyy too heavy for that application, and way too inefficient.
I love the spline cutting technique, brilliant!. One question, will the gears be lubricated in the reversed orientation? Good job.
The pinion gear flange will face down and will be constantly in oil, the ring gear will throw oil up and will lube the diff bearings that way. Probably. :D
It will probably be OK then :-)
Easily got our thumb up! Nice work. Really liked how you made your own splines (teeth) of the end of the shaft and they came out looking pretty darn good!
DAMN..... Im Very impressed with the homemade splines. Im gonna have to try that
Thanks man! You definitely do, it's a peace of cake! :D
Perfect hand control skills professional work. Brave men thanks very much.
Thank you very much for watching and thanks for the compliment!