Aluminium-Smelting and Casting

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  • Опубліковано 28 лис 2024

КОМЕНТАРІ • 93

  • @brucewayne2984
    @brucewayne2984 5 років тому +12

    I work at Wagstaff here in Spokane Washington, I remember designing that billet table! It has our old flowmeters on it but we now have Flo-M which many find better to cast with. Nice video!

  • @brajodas5916
    @brajodas5916 2 роки тому +1

    Wow...I never new (foolish of me) the process of extrision of Aluminium. You have enriched me. please carry on this good job. God bless you

  • @ErnestoCabal-io3pk
    @ErnestoCabal-io3pk Рік тому +2

    Wagstaff /Airslip we used in a company i worked with 152,155,178,203,229 mm dia.Good technology it makes our casting easier.

  • @thespoonterer
    @thespoonterer 6 років тому +12

    I worked at this smelter in 2005 to undertake a feasibility study to convert the sodaberg pot lines to pre bake. Was a very interesting project. I still remember the American plant manager Joe. Sundsvalle is a beautiful town.

    • @Ismail-dy1wt
      @Ismail-dy1wt 3 роки тому

      Sir can you share your email. I have couple of questions to ask. If you arr kind enough to answer them please.

    • @thespoonterer
      @thespoonterer 3 роки тому

      @@Ismail-dy1wt no sir, but ill answer your question here if i can.

    • @Ismail-dy1wt
      @Ismail-dy1wt 3 роки тому

      Thank your sir. Do they used used copper wire for anode supply.? What was current supply and current density of anode and cathode? Can we use any materail with minimum possible dia with high current carrying ability. As we use almost 30-40 copper wires 2 inch dia for anode supply. Its very difficult to handle them.

    • @Ismail-dy1wt
      @Ismail-dy1wt 3 роки тому

      Cathode tub is of mild steel or any other? Can we use any other material than graphite as an anode?

    • @thespoonterer
      @thespoonterer 3 роки тому +1

      @@Ismail-dy1wt "cathode tub" im assuming you are meaning pot shell. Usually constructed from carbon steel plate. Anodes are usually constructed using a mixture of coal tar pitch and petroleum coke.

  • @jit-areejantong3156
    @jit-areejantong3156 3 роки тому +1

    Thank you for this video, I just join the Kubal and this video help me a lot at understand aluminium's production process.

    • @alfatih8207
      @alfatih8207 2 роки тому

      Come please from my job mining ore nickel and gold

  • @Vassilyev
    @Vassilyev 4 роки тому +5

    Very informative overview! Thank you.

  • @lawrencecarlson2425
    @lawrencecarlson2425 Рік тому

    I worked at Reynolds Metals in Longview Washington USA. That plant used Soderburg pots which incorporated continuous feed anodes that were never replaced, just added hot petroleum paste from above. Nice to see how it's done in Sweden.

  • @kissmuff
    @kissmuff 7 років тому +2

    The driver of the tappingtruck was Anders Olsson.

  • @LewisArmstead-x1t
    @LewisArmstead-x1t 4 місяці тому

    Worked for Alcoa warrick in Newburgh indiana. Potroom is no joke glad I’m over on the Kaiser side now where it’s easy

  • @gloomentaryone6934
    @gloomentaryone6934 5 років тому +3

    Fascinating! Makes me want to use one of my aluminium pans for lunch today.

    • @alfatih8207
      @alfatih8207 2 роки тому

      Come please my job survey mining nickel and gold

  • @metalexaluminiumtechnology9814
    @metalexaluminiumtechnology9814 3 роки тому +1

    Informative

  • @AjeetSingh_Skyway
    @AjeetSingh_Skyway 5 років тому +1

    Thanks 4r showing urs experience.

  • @scotchtape1630
    @scotchtape1630 Рік тому +1

    Oh God. Where is your respitory protection

  • @malikqurbanalikhan5471
    @malikqurbanalikhan5471 5 років тому +3

    Nice

  • @kickit59
    @kickit59 Рік тому

    Back in the day when we used to make aluminum we got some pretty good ore bugers from all the ore dust floating around the potrooms. I am sure that was not so good for us but back then corporate didn't care about dust masks or respirators or any of that! That didn't come along until the early 90's! However I am still alive and breathing ok so I guess things worked out ok!

  • @Umami-Edamame
    @Umami-Edamame 2 місяці тому

    Different between hot top casting and airslip?

  • @firstinlastout5937
    @firstinlastout5937 4 роки тому +1

    good basic info

  • @pranab_nayak
    @pranab_nayak Рік тому

    Very nice information

  • @VictorSchelsinger
    @VictorSchelsinger 5 років тому +1

    Interesting. What would be the peak electrical power requirement of this plant?

  • @anaflaviacarriel2080
    @anaflaviacarriel2080 5 місяців тому

    What type of grease do you use on the billet table?

  • @raphealatiyeh24
    @raphealatiyeh24 3 роки тому +1

    Thank you

  • @praisejohn7377
    @praisejohn7377 3 роки тому +1

    I'm a die maker and have 5year experience in die casting die assembly. I'm searching for a better opportunity.can you help to find job on this good company

  • @ruzzodac
    @ruzzodac Рік тому

    I've been all over Rio Tinto Alcan in Kitimat. It makes this plant look tiny!

  • @azmisudrajat
    @azmisudrajat 8 років тому +2

    Thank you for sharing...

  • @Aumtechinnovation
    @Aumtechinnovation 4 роки тому

    @
    do you own a Cold ROlling Mill and other strip process lines, are you still using Rubber Rolls, Vacuum Rolls, Compressed Air -Air Knife Systems for removing, wiping, drying of the Strips, Sheets and Foils being processed on Cold Rolling Mills, Pickling Lines, Degreasing Lines, Skin Pass Mills.
    Try using the High Performance Adaptive Wiping System, no requiremnt of Electricity, Vacuum, Compressed Air, Rubber Rolls, our innovative design uses the science in a different manner to wipe, dry the passing strips wihout using any energy.

  • @bigmarkw2485
    @bigmarkw2485 3 роки тому

    I used to work at Alcan in Jamaica and I really wanted to know how the other process was after we ship away the Aluminum/Alumina away on Ships after the entire process that we do at Alcan.

    • @ruzzodac
      @ruzzodac Рік тому

      I worked on a plant that got it's Alumina from Jamaica. The Silo it was stored in was massive!

  • @CompositionXn
    @CompositionXn 6 років тому +2

    Very interesting to see.

    • @alfatih8207
      @alfatih8207 2 роки тому

      Come please my job survey mining nickel and gold. John bisnis

  • @misterbelonog6495
    @misterbelonog6495 6 років тому +3

    What is the salary of the electrolyzer?

    • @jensandersen7170
      @jensandersen7170 5 років тому +4

      I suppose you're thinking about electrolysis operator? The salary depends on which country and which electrolysis operator job. Usually the shift schedule changes the salary as some jobs need to be done 24/7 all year, while other jobs can be done mon-fri daytime. Nights and weekends are paid more than daytime.
      In Norway and Sweden all aluminum plants have trade/labor unions. The plants follow the collective agreement negotiated between the union and employer on a national level. The collective agreements are usually found online and includes the salary, at least for Norway.

    • @Smart-One
      @Smart-One 2 роки тому +1

      1000 US Dollars per month.

  • @life_is_good6650
    @life_is_good6650 Рік тому

    im currently working in electrolysis facility for aluminium👍 hot and abit dusty, but good salary

  • @jamessmithjr.2222
    @jamessmithjr.2222 6 років тому +1

    Thank you! Could you also put up such plants in South America and Africa where the Bauxite comes from?

  • @MrEddieo1
    @MrEddieo1 Рік тому

    This process must consume a tremendous amount of electricity. Ingots in turn must be used to make solar panels no? So how is solar not harmful to the environment if impact of production is not factored in? Any engineers out there?

  • @shanguelei
    @shanguelei 4 роки тому

    What are your thoughts on replacing the graphite anode? Rio Tinto, Alcoa, and Apple developed a new proprietary process.

    • @Ismail-dy1wt
      @Ismail-dy1wt 3 роки тому +2

      In your views what will be the better material to replace graphite as an anode?

    • @alfatih8207
      @alfatih8207 2 роки тому

      Come please my job survey mining nickel and gold

    • @Smart-One
      @Smart-One 2 роки тому +1

      It will be very expensive.

  • @ghulamhussainhussain5544
    @ghulamhussainhussain5544 4 роки тому +1

    In the carbon area

    • @1MogJon
      @1MogJon 4 роки тому +1

      I worked in the Potlines and Carbon Bake of Anglesey Aluminium in North Wales, UK until 2009 when it was closed.

  • @kennyzhao265
    @kennyzhao265 7 років тому +1

    That's really good. And I want to know what heating element do you used in the process of manufacture?

    • @jadinwemette8251
      @jadinwemette8251 3 роки тому +2

      Electrolysis with cryolyte solution

    • @kennyzhao265
      @kennyzhao265 3 роки тому

      @@jadinwemette8251 Do you use silicon carbide heating element?

    • @jadinwemette8251
      @jadinwemette8251 3 роки тому +2

      @@kennyzhao265 not sure about that, the carbon layer and block is where the electricity flows to and from with the solution in between, shocking the alumina powder at about 2000 degrees with p225 pots. Whether silicon carbide is used, I've no idea

    • @kennyzhao265
      @kennyzhao265 3 роки тому

      @@jadinwemette8251 It’s okay, thank you.

    • @alfatih8207
      @alfatih8207 2 роки тому

      Come please my job survey mining ore nickel and gold

  • @muzakkifuad
    @muzakkifuad 5 років тому +2

    geweldig

  • @ghulamhussainhussain5544
    @ghulamhussainhussain5544 4 роки тому +5

    I work in sohar aluminium oman

    • @MS-Hussain
      @MS-Hussain 4 роки тому +1

      Bhai Mera bhi laga Dr🙏

    • @sachidanandakaran6135
      @sachidanandakaran6135 3 роки тому +1

      Ftp is required on it

    • @Ismail-dy1wt
      @Ismail-dy1wt 3 роки тому

      May you please contact me on ismail.iqbal26@gmail.com. I have couple of questions if you may please guide me about process paramters.

    • @Smart-One
      @Smart-One 2 роки тому +1

      Any vacancy in Aluminum plants in Canada now ?

    • @Smart-One
      @Smart-One 2 роки тому +1

      You are lucky ...

  • @redwater4778
    @redwater4778 6 років тому

    What is the rate of corporate tax paid by industry's like yours in Sweden.

    • @jensandersen7170
      @jensandersen7170 5 років тому +2

      Slightly more than 20 %.
      Usually the survival of industry like this are determined by the price for electricity rather than the tax level. Norway and Sweden have an extra fee for electricity which the industry does not have to pay. This basically works as a tax relief for some major industries. Particular those that demand a lot of electricity, like aluminum production.

  • @mikeyjohnson178
    @mikeyjohnson178 Рік тому

    Hi sir any vacancy in your company i have 4 years working experience in potline and 2 years experience working in carbon and moreover 1 year experience working sold casting ,

  • @ibrhmmcht3907
    @ibrhmmcht3907 4 роки тому

    thanks for sharing. If there are subtitle it can be better.

  • @santoshvlogs287
    @santoshvlogs287 3 роки тому +1

    I am work pootroom operation
    My job
    Matel taping
    Karbon Chang
    Karbon sating
    E.tc

  • @ilariopiras569
    @ilariopiras569 7 років тому +1

    Fate riaprire alcoa di portovesme

  • @adnyanatzy
    @adnyanatzy 11 місяців тому

    need subtitle

  • @probayoumi6071
    @probayoumi6071 Рік тому

    Thank you for sharing this wonderful video, sir can you leave your Email that to message you , I have some questions about aluminum production.. am a student I want a help to understand this process fully.. thanks

  • @hainanwestasia
    @hainanwestasia 8 місяців тому

    We are Hainan West Asia Import and Export Group, specializing in exporting ferrosilicon, metallic silicon, calcium silicon, ferrochromium and other ferrous alloys. If you have any needs, please contact us

  • @alfatih8207
    @alfatih8207 2 роки тому

    Come please my job mining ore nickel and gold..goin busines

  • @ilariopiras569
    @ilariopiras569 7 років тому

    Alcoa di portovesme deve riaprire ok.

  • @sunshine1947
    @sunshine1947 7 років тому

    So who pays for this shit?

    • @chippyjohn1
      @chippyjohn1 7 років тому

      the companies that buy the ingots

  • @queenearplugs5158
    @queenearplugs5158 Рік тому

    What would I do with all that aluminum
    Make ear plugs😮‍💨🤪