1994 kawasaki 750ss, Flywheel Removal, starter bendix replacement
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- Опубліковано 15 жов 2024
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SEAT OF MY PANTS STARTER BENDIX DIAGNOSE and repair.
94 kawasaki 750 ss flywheel removal how to
FLYWHEEL BOLT TORQUE IS 72 FT LBS.
Highly recommend “14mm and 18mm spark plug chaser” from Napa to remove flywheel. A crescent wrench, 21mm wrench and hammer got mine right off.
nice to hear! thanks for sharing
Turn it to the right? He did lefty loosey with the impact not sure how that makes sense
I pulled the motor and it was incredibly easy. Some of my manifold bolts were broken as well as the Bendix drive so I needed to just pull it. I had the motor out on a bench in less than an hour. Now I can get to everything so simple. About the most inconvenient thing about pulling the motor is just having to cut all the zip ties on the electrical wires and then rezipping once installed but I'm amazed at just how easy it was to pull motor as opposed to trying to do it with motor in ski
problem ive had pulling motor has been breaking mount bolts! why i decided to try it in the ski. wasnt hard either way really. i have three of this model, have torn them all apart cpl times now lol have fun good luck thanks for watching and commenting!
@@crashman1963 I just had to bore out cylinders to 81mm and get new pistons and rings to match. Also deleted the oil injection and running premix now. Had it out on water a few times and seems to be okay. Except that plugs fouling more often..
Perfect very clear fix thank you!!
Great to hear!
also a good time to clean up your stator while you have it out
Could you do a video on removing and putting back the spark plug wires? I’ve got a 1994 Kawasaki 750 twin carb
do you mean completely from the e box or just trimming and screwing the boots back on?
I have a kawasaki 750 x1. I believe it's a 97. Same motor as yours. My issue is the starter spins and my bendix dose as well but dose not engage the flywheel. I'm running just off the + & - of the starter so I can eliminate any other issue for the time begin. I'm pretty sure its my bendix not extending to engage. With that said 1. What are your thoughts and 2. The spark plug chaser u mentioned. Why did you use it. I'm a welder and a mechanic I have alot of background in fixing things lol but I've never heard of a spark plug chaser.
#1 probably your bendix yes. #2 spark plug chaser- what autozone calls a tap that is 'used' to cleanup plug hole threads, i never heard that term either but the tool worked, lol
my bendix was frozen solid w corrosion would not throw to engage flywheel
just used that silly tool to remove the fan from my little wonder blower, worked again!
I’m trying the same thing but my chaser won’t go in all the way and it gets really hard not even halfway in any suggestions?
i dont remember how far the chaser went in at firs thinking 1/2 or so, i used some weasel piss( pb blaster wd40 combo)on her, let her sit then some more, then i used electric heat gun( carefully a lot of gas very close!!!) then i used a small impact gun... she popped off. be careful goood luck!
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How did you put back on the flywheel with the key
ua-cam.com/video/y1btle2sZVok/v-deo.html check this video should help!
My flywheel cover is loose, but seems there’s a spring or something holding it on. I can’t get it completely off. Is there a trick?
on my setup only thing was touching fly wheel cover was oil pump cut off, starter bendix , o ring, make sure all bolts off.
Do you have to take out the flywheel to get to the bendix or is there a way to get it out without all that
itook out flywheel couldnt see another way as its between the case and flywheel. not a hard job even while in the ski. good luck! good time to have the flywheel turned down, gives ski a little more jump
crashman1963 my starter locked up on the water and I thought it was the oil pump that failed and the Moyer blew so glad it was the starter but now I’m a little mad cause I took everything off and took the block out to find it was the starter and my dad said we should replace the bendix too but I had no idea how to get it out thanks for the vid
Like I can turn my engine over with the flywheel but I don’t know if the key is on the shaft please help
I do not what to sher my key off I’m thinking of taking back off the fly wheel and see again. I’m doing this with the engine in the hall
that would certainly tell you, i lined up mine and pulled it on with bolt using impact and stuffed rope into cylinders
did mine in hull also, good luck go slow dont want to break anything oh and heated up flywheel
Very helpful!
Glad it was helpful! thanks for commenting and watching!