How I Made My Other Face Mill

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  • Опубліковано 27 лис 2024

КОМЕНТАРІ • 140

  • @artisanmakes
    @artisanmakes  Рік тому +117

    Hey guys. Been a bit under the weather this week and couldn't make it to the workshop to film anything. Thankfully I have a few spare videos which I could edit up. This video is a bit out of order as I have used this tool in the few videos already, but I thought it would be interesting to see how I made it. Hopefully I don't sound too out of out of it in the voice over parts. Hope you still enjoy it. Cheers

    • @djamelhamdia134
      @djamelhamdia134 Рік тому +3

      Get well soon.

    • @rjung_ch
      @rjung_ch Рік тому

      It's a nice tool, thanks!
      👍💪✌

    • @tdck2978
      @tdck2978 Рік тому +3

      You take care of yourself first. The videos can come later.

    • @adamdiaz8442
      @adamdiaz8442 Рік тому +3

      Mate any vid is a bonus from you 👍🏽

    • @TheDistur
      @TheDistur Рік тому

      Feel better soon!

  • @JustTitle24
    @JustTitle24 Рік тому +72

    It seems like a big part of being a machinist is just making tools that let you make more complex tools, that let you make EVEN MORE complex and specialized tools. Looks like a rabbit hole my wallet won't agree with but I hope to able to do one day. Love the content!

    • @cjm5002
      @cjm5002 Рік тому +5

      On the small shop or hobbyist side that is 100% accurate...unless you have a bottomless hobby wallet at least.

    • @craftzars
      @craftzars Рік тому +4

      And for sure, the fact that you will make it yourself will save money, but in the end you will spend more than if you had bought a new one. But I still love this hobby because the process is more important than the result

    • @cjm5002
      @cjm5002 Рік тому +4

      @@craftzars Depends on the tool really. If a guy orders a 4 flute mill like what he just made from amazon for say 40 bucks, 90% chance it will last for one cut and break. This Old Tony has a good video on how that all shakes out called "how much a 3$ collet really costs" or something. The best part of making your own tools is guarantee of quality and you can always kick the crap out of the jerk that made the tool wrong, haha.

    • @artisanmakes
      @artisanmakes  Рік тому +12

      That’s why I keep this as a hobby and not a job. Make more sense to just buy these if it was a production shop

    • @B0BBYL33J0RD4N
      @B0BBYL33J0RD4N Рік тому +2

      Not always more complex, just frequently more niche. True, sometimes we see things that are 60 machining steps for a single part, but other projects are 60 machining steps for the whole project, it's just a matter of 'do I buy something that is a 30% chance of exactly what I want, and a 50% of being close enough, or do I spend 20 hours making exactly what I want, and maybe make it have extra features if I don't goof up too bad.

  • @homemadetools
    @homemadetools Рік тому +1

    Great work as usual. We shared this video on our homemade tools forum this week 😎

  • @marcus_w0
    @marcus_w0 Рік тому +9

    Nice video! I like the "no bullshitt" approach toward this tool. I'd love to see it perform, compared to the cheap ali express endmill heads. Those are cheap as chips nowadays, reaching $50 and below.

  • @MrBassjan
    @MrBassjan Рік тому +2

    Great work once again!
    Now I'm waiting for this video: dovetail cutter with inserts.
    I'm still amazed you have gone so far without it, to be honest the dovetail mill you use holds up great!

  • @bulletproofpepper2
    @bulletproofpepper2 Рік тому +2

    Fantastic project, thanks for sharing.

  • @KonranW
    @KonranW Рік тому +3

    Hope you're feeling better soon 👍

  • @isaacstemple2480
    @isaacstemple2480 Рік тому +1

    Great work! Good thinking with the boring head.

  • @LoneWolfPrecisionLLC
    @LoneWolfPrecisionLLC Рік тому

    New lathe sounds great!

  • @buidelrat132
    @buidelrat132 Рік тому

    Love giving the bottom some relief.

  • @howder1951
    @howder1951 Рік тому +1

    Nice work, looks like a keeper, cheers!

  • @MuzzahA1
    @MuzzahA1 Рік тому

    Great metal chucker number 2 👍

  • @harkbelial
    @harkbelial Рік тому

    Nice job Bruce!💪💪💪

  • @SergeiPetrov
    @SergeiPetrov Рік тому +3

    Much more interesting is how to do end mill yourself with standard inserts.

  • @platin2148
    @platin2148 Рік тому +1

    I‘d suggest making a little endstopnfor your lathe should be as easy as a little switch that turns some relay off.
    I‘d probably also make a little slope to the center so that stuff can’t rub there.

  • @russtuff
    @russtuff Рік тому

    That turned out great!

  • @PatrickHoodDaniel
    @PatrickHoodDaniel Рік тому +1

    Excellent video. I am so surprised that it only took half a day. Thank you for sharing your work and knowledge!

  • @vivigarr
    @vivigarr Рік тому +1

    Anyone else base their refernce of time on Artisan Makes projects? Like when he said "about 6 months ago" i was like oh that was 6 months ago? lol
    But your projects are always super inspiring! I can't wait to get my lathe working so I can start working on similar projects.
    I don't have a mill yet though

    • @cooperised
      @cooperised Рік тому

      You've got your purchases the right way round anyway - the manual lathe is a much more versatile tool than the manual mill, which is a surprise to a lot of non-machinists.

    • @sidewind131258
      @sidewind131258 Рік тому

      Ofcourse depending on what you have as hobby @@cooperised 😁😁

  •  Рік тому

    Belo trabalho. Parabéns 👏👏

  • @sicstar
    @sicstar Рік тому +9

    Nice build and some really nice shots there too! The inserts you are using on that thing are not really made for steel, they kinda work but you instantly gonna shave the corners off em. They work really well tho in all sorts of aluminium and copper and give extremely good surface finnish on those materials usually.
    Also the faces where the inserts are seated against should be at the same angle as the inserts, kinda a hassle to setup tho and if it twerks it twerks.
    Peace and keep it up!

    • @artisanmakes
      @artisanmakes  Рік тому +3

      I use these types of inserts all the time for steel. They do have a slightly reduced working life but it’s wrong to say that the edges break instantly. You get quite a lot of life out of them as long as you don’t crash the tool. And if you really want to set up the a tapered endmill you can but I never do and it works. Cheers

    • @sicstar
      @sicstar Рік тому

      @@artisanmakes Nah it's not wrong because i had exacatly that happening multiple times. Glad they hold up for you cuz i had near 0 life out of em in anything but in non ferrous metals. Maybe they hold up on lower grade steel but they sure didn't like 42CrMo :/ No offense btw, you do you and the results speak for themselves! Stuff lookin good!

    • @olli6239
      @olli6239 Рік тому

      @@artisanmakes u will get a mutch mutch longer life, if u consider the right tool for the job. or switch to aluminium^^ often u can mill 1 qubic meter of material or more with these.

    • @cooperised
      @cooperised Рік тому +3

      I think a lot of these comments come from folks with experience in commercial production machining, where these would indeed be the wrong inserts. But in a hobby shop, with the low speeds and feeds required by small machine tools, they're excellent and can last a long time. They don't like interrupted cuts, though.

    • @sicstar
      @sicstar Рік тому +1

      @@cooperised Yeah, i have several years of experience in the industry. Those inserts are rated for non-ferrous metals and Vc 80-3000m/min fz 0,02-0,4 and ap of 0,1-4mm btw. (According to package and tested) They work excellent in those conditions tho, tried em on steel too but they got violated rather quickly. Just wanted to point that out because stuff costs money and i like my tooling last a bit.

  • @alexduke5402
    @alexduke5402 7 місяців тому

    I'm in the process of making one for my bridgeport. I was milling the 3/4 shank and had a bird nest of swarf building up so I did what I always do and grabbed it with my hand. HO LEE SHYT it was like grabbing a razor blade and pulling my hand away. I'm pretty sure I'm going to have a scar a cross my finger print from now on.

  • @TheDistur
    @TheDistur Рік тому

    Very nice project!

  • @Stefan_Van_pellicom
    @Stefan_Van_pellicom Рік тому +6

    I was surprised to see you were able to cut steel with these inserts. The CCGT’s you have there are for aluminium. Usually CCMT is used for steel …

    • @artisanmakes
      @artisanmakes  Рік тому +4

      I use aluminium inserts quite often is steel. The life of the inserts is reduced but you can still get a lot of work out of them

    • @cooperised
      @cooperised Рік тому +3

      The positive rake and sharp edge is great for lower powered machines, where speeds and feeds are generally on the low side, and inserts like these leave an excellent finish. It's still carbide after all, so it's much harder than the steel. The trade-off is that the edge doesn't last as long as on an insert designed for steel. No use for production work on serious machines, but honestly an excellent choice for light work on hobby machines.

  • @iexcedo6918
    @iexcedo6918 Рік тому

    We need to come together n get this man a Bridgeport or a heavy duty Clausing.

  • @damngooddann
    @damngooddann Рік тому

    Mint work my guy

  • @lolcec81
    @lolcec81 Рік тому

    Комментарий в поддержку канала и ролика, а также труда мастера....

  • @troublogaming3613
    @troublogaming3613 Рік тому

    I’d definitely harden those face mills if possible, it will greatly increase the longevity of those tools

  • @machinists-shortcuts
    @machinists-shortcuts Рік тому +3

    Next project make another face mill to use the other two corners on the insert.

  • @everettrhay4855
    @everettrhay4855 Рік тому

    The only thing that I could say about your face mill, it’s not held with a arbor. That means you have to hold it with a collet or in a side lock.
    Depending on the level of precision you need to maintain, the side lock will have some runout.
    The collet might not be ridged enough. I see you’ve loaded it with soft metal inserts, so the stresses will be less, per your material.
    Anyway, good on ya, solid machining skills.

    • @artisanmakes
      @artisanmakes  Рік тому

      It’s intentionally designed to work with the mills quick change tooling system which uses 20mm shank tools

    • @everettrhay4855
      @everettrhay4855 Рік тому

      I get that, just not a fan of holding a face mill in a collet. I’ve seen people scrap expensive stuff due to a 32 micro inch surface finish callout. Also from using the wrong insert, coated inserts for hard metals period. Anyway the only other thing I see is your spindle speed is too high, per the surface footage of the material, low carbon should be around 400 CSFM. Anyway it’s .78740 not 20 mm lol love ya bra

    • @artisanmakes
      @artisanmakes  Рік тому

      It’s a little high but that’s what this cutter runs happiest at. I found the same thing with the other one I made. Well happiest when I’m pushing it like this that is

    • @everettrhay4855
      @everettrhay4855 Рік тому

      Well at least you’re running coolant, I’ve seen a lot of people running high speed steel cutters dry, in some applications you can run carbide dry with a air blast.

    • @everettrhay4855
      @everettrhay4855 Рік тому

      Apologies the components I’ve been making for the last 30 +years goes down a runway or into a hot combat zone. The stakes are much higher, I would love to have your equipment in my home shop.

  • @bustednuckles2
    @bustednuckles2 Рік тому +1

    You never cease to amaze me.

  • @ElixirCNC
    @ElixirCNC Рік тому

    Nice work!

  • @diazfathulaziz_mn_feb239
    @diazfathulaziz_mn_feb239 Рік тому

    I got a bit of suggestion for you, I think you could use a more precise soft jaw copper plate because I kinda see it in the videos that the part had a little bit of run out just by looking at it. I hope this channel grow bigger and better!

  • @McKildafor
    @McKildafor Рік тому +1

    Was wondering if your er Collet chuck fits the new lath or will you make a new one? Excellent project, thanks for the video. Hope you feel better soon.

  • @wmweekendwarrior1166
    @wmweekendwarrior1166 Рік тому

    Good stuff

  • @lolzlarkin3059
    @lolzlarkin3059 Рік тому

    Now you just need to make a 3rd cutter and you can use the other 2 edges of those ccgt inserts.

  • @padmanabhaprasannasimha5385

    Love it.

  • @jerrysanchez5453
    @jerrysanchez5453 Рік тому

    Honestly I actually get excited when this channel drops videos.quickly becoming one of my favorite machining channels

  • @robert-balisong8128
    @robert-balisong8128 Рік тому

    you should try making spring style collets for your mt3, in the style of a r8 spring collet, these small mills need minimal stick out to increase rigidity id imagine, they dont exist to my knowledge

    • @artisanmakes
      @artisanmakes  Рік тому

      Yes mt3 collets exist and it is what I use

  • @johnhawkinson
    @johnhawkinson Рік тому

    What's with the flaming chip(?) at 10:49 (t=649.39 to 649.47)? It was quite disconcerting!

  • @y2ksw1
    @y2ksw1 Рік тому

    Enjoying the new lathe, ey? 😊

  • @lyon666
    @lyon666 Рік тому

    Great video as always, your lathe sounds like hell tho, why? And the work seems to wobble under load.

    • @artisanmakes
      @artisanmakes  Рік тому

      Still breaking in the gearbox. i didnt take the run out in the part but it wasnt necessary for the operation

  • @FamTech.
    @FamTech. Рік тому +1

    Hey man! How do you hold tools in the mill? I supose er collets but what tipe? Your mil has a mt3 morse taper right? I'm looking to buy one of these mills but I just don't realy know how to hold tooling! hope you have time to respond and have a nice day!

    • @FamTech.
      @FamTech. Рік тому

      And I forgot. How do you hold the new face mill

    • @artisanmakes
      @artisanmakes  Рік тому

      I use almost exclusively morse taper collets

    • @FamTech.
      @FamTech. Рік тому

      @@artisanmakes Ok. but for endmills I have seen you use a er collet chuck. Is that correct? 7:28 . Sorry for bothering you so much I'm just not familiar with milling yet 😅 thank for your time and have a nice day!

    • @FamTech.
      @FamTech. Рік тому

      Oh and your what size of bolt is in you spindle m12?

    • @artisanmakes
      @artisanmakes  Рік тому

      I use er20 collet holders with a 20mm shank. They get held in my 20mm MT3 collets. It’s part of my quick change tooling system. I have an old video about it

  • @mhdm
    @mhdm Рік тому +1

    Your carbide insert moves in its holder at 4:45. A loose insert is soon a broken insert with a bad part bonus. Unfortunately, just tightening the screw will not fix it because the cutting forces will twist the insert back loose. Either never cut in that direction with that holder or modify the holder for a tighter hold. The screw should push the insert into a side wall (while still keeping the insert sitting flat). There's the 'proper' fix of welding/brazing (caution warping) plus remachining. Then there's the dark arts of fixing fits with peening (caution hack). Joe Pie vid for inspiration ua-cam.com/video/S9Ozjc90GmQ/v-deo.html but note that all those 'solutions' except straight knurl will not hold against side loads.

  • @KereaktifEngineering
    @KereaktifEngineering Рік тому

    Why you dont use ccmt for mill the steel? ccgt great for non ferro materials

    • @artisanmakes
      @artisanmakes  Рік тому +1

      My mill doesn’t really have the rigidity to push CCMT inserts through steel

  • @RedDogForge
    @RedDogForge Рік тому

    if i ever won powerball your getting a schaublin 13 and a hlv-h and a building to put em in.. pinky swear 😊

  • @pawekowalski7469
    @pawekowalski7469 Рік тому

    👍👍👍💪

  • @everettrhay4855
    @everettrhay4855 Рік тому

    RPM=constant surface footage per minute X 3.82 divided by cutter diameter.

  • @wojciechpietrowski1161
    @wojciechpietrowski1161 Рік тому

    why you use aluminium inserts to steel?

  • @jdsstegman
    @jdsstegman Рік тому

    Is it me or does your lathe have a wobble in the chuck? I know it can look weird in a camera.....

  • @NicksStuff
    @NicksStuff 9 місяців тому

    There is something I never understood about machining. Why couldn't you use your 20 mm cutter? If you take very shallow passes (which you did with the fly cutter)?
    I understand why a machine that isn't rigid or powerful could not take big passes but if you're patient, what issue remains?

    • @artisanmakes
      @artisanmakes  9 місяців тому

      You use these types mostly of cutters because they have interchangeable inserts which are much cheaper to replace than a normal cutter

    • @NicksStuff
      @NicksStuff 9 місяців тому

      @@artisanmakes No no, you said you couldn't use your 20 mm cutter *to machine this face mill* because your milling machine isn't rigid enough. And I never understood why (if you accept to take shallow passes)

    • @artisanmakes
      @artisanmakes  8 місяців тому

      Oh that part, sorry it’s been a while since I made it and couldn’t remember off the top of my head. Running the carbide like I did here meant I could run it fast and take off small amounts of material with light pressure without worrying about burning up the cutter. If I’d used the endmill i would have to run it slower to not burn it up(hss burns up easily) . It also would require more tool pressure due to the extra cutting faces (4 flute endmill) and that increases tool pressure needed to cut.

    • @NicksStuff
      @NicksStuff 8 місяців тому

      @@artisanmakes And taking shallower passes would reduce tool pressure?
      So it's "just" a trade-off with the time it takes to machine the part?

    • @artisanmakes
      @artisanmakes  8 місяців тому

      All comes down to the individual cutter. My 20mm that I have isn’t a great quality one so it doesn’t do light cuts very well. You need to really push it into the work for it to take a cut, rather than rub up against the material. If it was a brand new endmill with a razor sharp edge I could have probably gotten away with using it.

  • @scottgray5010
    @scottgray5010 Рік тому

    Love your videos and ideas. I'm just getting started in this hobby. Do you have plans that you can sell?

  • @mazur7914
    @mazur7914 Рік тому

    Do anybody know other creators from australia who makes contens like Artisan Makes, i know CEE is there any others?

    • @davidgibson5756
      @davidgibson5756 Рік тому

      Clickspring comes to mind

    • @Kineth1
      @Kineth1 Рік тому

      Pask Makes

    • @mazur7914
      @mazur7914 Рік тому

      @@davidgibson5756 I will definitely check it out.

    • @mazur7914
      @mazur7914 Рік тому

      @@Kineth1 I know this chanel, have it in my subscription.

    • @dirtdart81
      @dirtdart81 Рік тому

      Mark presling

  • @lukefrances6674
    @lukefrances6674 Рік тому

    Early gang

  • @Kyran31
    @Kyran31 Рік тому

    Why would you design a face mill head to accept turning inserts when it’s just the same amount of work to design it with milling inserts? Also you’ll find it a lot more rigid if the sides of your pockets are at the same angles is the inserts, and finally try using the same inserts but steel versions, your edges will last longer

    • @artisanmakes
      @artisanmakes  Рік тому

      I have 4 packs of these inserts and they’re pretty rubbish as lathe inserts. Might as well use these here. And my mill doesn’t have the rigidity to use steel inserts and if you’ve ever used aluminium inserts in steel you know that they don’t instantly break.
      In general they’re pretty useful for low HP. Machines if you don’t mind sacrificing some edge life

  • @Universal_Craftsman
    @Universal_Craftsman Рік тому +1

    Isn't it then called a shoulder mill? You didn't make the first face mill for nothing it's the proper tool for facing, the shoulder mill should just be used if you have to mill to a shoulder. Many people use shoulder mills for face milling but it's actually the wrong tool and it gets frowned upon by mill operators because it doesn't work as well as a dedicated face mill.

    • @LoneWolfPrecisionLLC
      @LoneWolfPrecisionLLC Рік тому +1

      Sorry but I'm going to disagree with you. Shoulder mills work great as face mills and only needing 1 tool for both is great

    • @Universal_Craftsman
      @Universal_Craftsman Рік тому +1

      @@LoneWolfPrecisionLLC But why are there face mills then?

    • @LoneWolfPrecisionLLC
      @LoneWolfPrecisionLLC Рік тому +1

      @@Universal_Craftsman basically if you have a tough material that chews inserts. Shoulder mill inserts are usually only two sided. Facemills are 4-12, in a job shop all you need in a shoulder mill. In production having more sides is nice when your dping more parts

    • @Universal_Craftsman
      @Universal_Craftsman Рік тому +1

      @@LoneWolfPrecisionLLC That makes sense. This might be the reason the mill operator doesn't want people to use the shoulder mill's for facing, because it's a waste of inserts. I wanted to be the smart a** here, and now I lost the case, what a shame...

    • @2testtest2
      @2testtest2 Рік тому +1

      Facemill inserts typically have a much wider corner angle as well, which makes them inherently stronger. The shallower approach angle also means the chip thickness is less for the same feed, meaning you can feed them faster. Consequently face mills are excellent tools for hogging of lots of material in a hurry. Shoulder mills typically requires less torque and rigidity for the same width and depth of cut though, because of the narrower chip. So if you are pushing the limits of your machine it can sometimes be the better facing tool. Well, that's the theory anyways, but there's a lot of other factors at play as well, so your milage may vary.

  • @paradiselost9946
    @paradiselost9946 Рік тому

    i hate saying it, but at 4:00, everything afterwards is a waste of time....
    you just lost the concentricity to the shank you turned. can see the run-out on the final test cuts with the taper and OD.
    popping it on the rotary and indicating... still not to the shank, but to the now eccentric diameter you just turned...
    the best bet would have been do it on centres, then you just have to give it a final pass to clean it up and not worry about soft jaws, runout, blah blah.
    next time, huh?
    lol.

    • @artisanmakes
      @artisanmakes  Рік тому

      Well obviously that wasn't lost on me. But I took a punt on the run out not being an issue in the places that it popped up and given how well the tool works it obviously it doesn't matter a huge amount. There is probably a but more wear on one of the cutting edges but that's all if amounts to, and ive used this tool in enough parts that the effect isn't hugely noticeable. Not my first choice I but I cant afford any of the 4 jaw or collet chucks for this lathe yet.

    • @paradiselost9946
      @paradiselost9946 Рік тому

      @@artisanmakes i know, i know. its only a face cutter, a tiny discrepancy aint a big deal. want the best finish you got the flycutter or pull 3/4 of the teeth.
      wait... it didnt come with a 4jaw, faceplate, two steadyrests and a pile of gears? i think mine had the mt4-3 sleeve. cant recall ever buying it separately!
      im sure you have an MT3 er32 ;)

  • @joshclark44
    @joshclark44 Рік тому

    Flycutters are known for hogging out massive amounts of material in a hurry. The only reason you'd need something like a facemill is to impress your friends 😂

    • @machinists-shortcuts
      @machinists-shortcuts Рік тому

      Who told you that!🙂

    • @sidewind131258
      @sidewind131258 Рік тому

      Okay then, why did my flycutter not survive 3mm dept of cut when my face mill happily chew thru 4 mm dept of cut ?

  • @kenjohnson6338
    @kenjohnson6338 Рік тому +1

    Always nice to give the bottom some relief..always..😂