Keep Them Bulbs On!!!

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  • Опубліковано 25 лис 2024

КОМЕНТАРІ • 100

  • @mikeselectricstuff
    @mikeselectricstuff 9 місяців тому +32

    "Simmering" the lamps like this also reduces inrush current substantially.

  • @Fluxkompressor
    @Fluxkompressor 9 місяців тому +36

    I work in the entertainment industry
    We call that preheat. It is used in high power stage lightning which is almost always hooked up to some sort of dimmer anyway. If you command the dimmer to be off, it actually sends some (adjustable) amount of power to the light
    This has not only the advantage of longer lasting bulbs
    It also limits the inrush current drastically which can be mandatory for running several lights on a single circuit that would otherwise trip the breaker
    Also it makes the light come on faster which is desired with audience blinders for example
    One downside other than the extra amount of energy needed even when the lights are of is that the filaments can start vibrating with the dimmed voltage. That "lamp singing" is audible and can be disturbing

    • @TheErador
      @TheErador 9 місяців тому +4

      It's called warming current here in UK theatres. PAR lamps seem to sing more than other lamp types.

    • @franklittle8124
      @franklittle8124 9 місяців тому

      Aren't LED's being used in stage lighting?

    • @TheErador
      @TheErador 9 місяців тому

      @@franklittle8124 if your theatre has money yes.

    • @Fluxkompressor
      @Fluxkompressor 9 місяців тому +2

      @@franklittle8124 Yes, now they are everywere but I remember blue LEDs becoming a thing in the mid 90s. Bevore that it was thungsten or high pressure discharge lamps. LED stood for light equipment desaster for some time
      And audience blinders with LED are still a big nono on certain jobs (mostly Rock,heavy metall and similar genres)

    • @alexisdougherty2652
      @alexisdougherty2652 9 місяців тому

      Back before LEDs became practical for household lighting I used a remote-controlled dimmer (triac type) for my reading lamp and the "lamp singing" was quite noticeable at certain settings. Never knew there was a name for it.

  • @scottthomas3792
    @scottthomas3792 9 місяців тому +28

    Old " instant on" vacuum tube TVs did that...the filaments stayed on. It didn't noticeably shorten tube life. Some had a " vacation switch" to shut the filaments off.
    In 1976 I built a nightlight that was two 7 watt Christmas tree bulbs wired in series, house in a wooden bait box designed for crickets. My aunt had it for 40+ years, now a cousin has it in a garage. Not counting power failures, it's been on since Fall of 1976...

    • @Tag-Traeumer
      @Tag-Traeumer 9 місяців тому +3

      The two light bulbs in series would have to last for over 100 years to infinity. (½ Voltage = at least 1000 times longer lifespan.)

  • @dorsetdumpling5387
    @dorsetdumpling5387 9 місяців тому +2

    I’m 64 years old, so I cut my teeth on batteries, switches and bulbs, and watched in awe as transistors (my transistor radio was about the size of a ladies handbag), LEDs (ooh! Soo pretty), and Integrated Circuits (witchcraft, sheer witchcraft) took over; but, I never knew this about lightbulbs!
    Love your vids - they are so calming and comforting!

  • @12voltvids
    @12voltvids 9 місяців тому +1

    Light dimmers also extend lamp life. I have a grandfather clock that has incandescent bulbs in the base illuminating the pendulum. The original bulbs are still in it. They have been running over 20 years at 1/3 brightness. They will probably last 100 years

  • @Teukka72
    @Teukka72 9 місяців тому +12

    Note made by others from other tech contexts, but here's my addition. I know that in some countries, for safety reasons, the bulbs for railway and some traffic signals are hooked up so that they are in series with a relay coil to ground/neutral when in the "off" position.
    The relay is selected so that it pulls when in series with the bulb, but doesn't make the bulb light up.
    This means that if the bulb goes open (fails or is removed), the relay in series with the bulb will drop when in the "off" position, which means you only need simple relay logic to get an alarm output which says that the bulb needs to be checked up.
    I learned of this design trick a couple of years back, and up until then, I'd always wondered why some traffic lights and railway signals fade in and out rather than going hard on/off It's because they cool down slower because of the remaining current through the relay.
    And it wouldn't surprise me if bulb longevity is also a reason why they went this route, as it means that the bulb is always preheated and won't experience the same level of thermal stress.
    Posted as yet another application of the design trick, and maybe for some people to keep it alive in their designs.

  • @kensmith5694
    @kensmith5694 9 місяців тому +2

    On DEC gear, the bulbs were run between "just slightly red" and "glowing enough to see". They never turned them off and they never took them up to the rated voltage and the change wasn't fast. As a result, they lasted for decades. You can find videos of people with PDP-8 computers with the bulbs all working.

  • @AMD1
    @AMD1 9 місяців тому +2

    Old security code interfaces for doors in buildings used to do this with incandescents the filaments were still luminous in their "off" state. Last one I have seen was used in the old MDW airport terminal before demolition.

  • @KeritechElectronics
    @KeritechElectronics 9 місяців тому +10

    Nice and simple. Makes me wonder if those old pinball machines had bias resistors too.

    • @carlosgaspar8447
      @carlosgaspar8447 9 місяців тому +5

      "technology connections" channel delves deep into those machines and how they do the "math".

    • @eDoc2020
      @eDoc2020 9 місяців тому +4

      I watch "Joe's Classic Arcade Games". The schematics I've seen there for EM pinball machines don't preheat the bulbs. The bulbs are easy to change so it's not an issue. If you wanted to it would be an easy upgrade; the lighting is on a separate power supply so you wouldn't need to worry about backfeeding any logic.

  • @fredknox2781
    @fredknox2781 9 місяців тому +7

    I have heard the early vacuum tube computers in the ENIAC era did this too. They left the heater supply always on at a low level to preserve the tubes.

    • @FranLab
      @FranLab  9 місяців тому +8

      Yep. What killed the reputation of reliability of vacuum tubes was television sets, because designs routinely overvoltaged tubes and overheated solid state components in densely packed chassis.

    • @goodun2974
      @goodun2974 9 місяців тому +3

      ​@@FranLab, Specialty variant versions of otherwise common tubes such as the 12AU7 were developed specifically for computer use because it was discovered that long periods of idle with virtually no current passing through the tube would cause cathode poisoning, a loss of emissions also referred to as "sleeping sickness". (One wonders if it was ever referred to as nocturnal emissions"? 🤔😉)

  • @wdavem
    @wdavem 7 місяців тому

    I figured that out when I saw that some pinball machines really whack some bright bulbs (they get far too bright to last at all)... except that the filaments are always on a little. I had no idea the extent to which this can be used. This is amazing to me!
    It would be good to install light bulbs where that would make some people uncomfortable. Especially for replacing those obnoxiously bright blue LED's found in electronics of the previous era. Perhaps a wifi or ethernet router, maybe a smart watch would be the worst. I don't have any that small but I've got a bunch that don't fit anything I've got. Next time I need to make an indicator panel I want to use always-on light bulbs. So thank you.

  • @WooShell
    @WooShell 9 місяців тому +1

    Shows that we used to live in a time where wasting energy was less of an issue than having to occasionally swap out bulbs..

  • @PeterDrewVoiceovers
    @PeterDrewVoiceovers 9 місяців тому +7

    Learned me somethin' new today. Thanks, Fran!

  • @bumblesby
    @bumblesby 9 місяців тому +5

    Just something I have noticed. I have 2 LED (incandescent replacement) bulbs that I have on all the time. They last much longer than those that I turn on and off. I understand it is completely different than what Fran is showing here. I do put the date on the bulbs when I replace them... yeah, nerdy.

    • @FranLab
      @FranLab  9 місяців тому +6

      Thermal issues still apply to the solid state components - not the LED's really, but certainly the voltage and current regulators in the power supplies.

    • @LeifNelandDk
      @LeifNelandDk 9 місяців тому +2

      @bumblesby keep the receipt. A couple of times I had a ceiling fixture without replaceable LEDs go bad before the 20000 hours they promised on the box. I went back to the store and got them replaced for free.

  • @matthewday7565
    @matthewday7565 9 місяців тому +1

    Covers 2-3 areas actually, lowering thermal stress by preheating, lowering inrush current, and maybe under-running a little as well

  • @quandiy5164
    @quandiy5164 9 місяців тому +1

    I have also observed this with flasher relays for turn signals in vehicles. The old ones flash using a heater and bimetallic switch. The heater is in series with the bulb which provides the "keep warm" current. Newer solid state ones for motorcycles and ebikes I have observed to have a lower pwm duty when the bulb is "off" and full duty when on so when I used LED bulbs, they went bright dim instead of on off. On my car, however, it still used relays so the lamps are fully on or off and I do remember having to replace bulbs until I converted all to LED.

  • @goodun2974
    @goodun2974 9 місяців тому +5

    Another advantage of keeping bulbs somewhat preheated during off cycles in an applicatio like Las Vegas signage is that your electric bill will be lower than if you're pulsing them from completely off to fully on and back again, because the filament has very little resistance when it's cold and only develops a high resistance once it's glowing red hot, and so the current rush at turn on into a cold lamp is enormous.

    • @eDoc2020
      @eDoc2020 9 місяців тому

      While the instantaneous power draw at turn-on will be lower the average power consumption will be higher with preheated bulbs.

  • @lascheque
    @lascheque 9 місяців тому +2

    Atari's pinball machines had such a "Keep Alive" feature for the controlled playfield lamps.

  • @analog_guy
    @analog_guy 9 місяців тому +1

    The Omega Indicating Light brochure says, ". Lamp life increases (or decreases) with the 12th power of voltage reduction (or increase) while light output is affected only by about the 3.6 power of voltage reduction so a substantial life increase can be achieved with a small decrease in brightness".
    The power consumption does not decrease very fast with decrease in voltage, though, because the change in current in the incandescent region is small compared to the change in voltage. For indicator lamps, the power consumption is typically a minor consideration compared to lifetime. The inrush current to a cold filament when the lamp is switched on can be a substantial stressor. The addition of a fixed resistor in series with the lamp can substantially reduce the inrush current. It looks like the indicator panel uses this technique also.

    • @Alamagosa
      @Alamagosa 9 місяців тому

      I thought operating life was inversely proportional to the 16th power of the voltage but either way gets the point across. Operating at a lower voltage will extend lamp life practically indefinitely.

    • @analog_guy
      @analog_guy 9 місяців тому

      @@Alamagosa We agree. I expect that the life factor increases as the voltage approaches the point of "instant" burnout.

  • @kasamialt
    @kasamialt 9 місяців тому

    For flashy signage like that you could totally leave it glowing a little, you'd hardly notice the difference when there's a hundred other bulbs right next to it. I'm sure some signs did that just to boost the overall brightness too.

  • @Angel_Bob_
    @Angel_Bob_ 9 місяців тому

    This is really interesting and helpful! Think imma build/modify exactly one table lamp and put that circuit inside (maybe in addition to a battery for when it's unplugged given the low current requirement) just so I can have some nice incandescent glow whenever I want a break from all the rgb LED's and not worry about if I can find more bulbs. It's not like white LED's aren't fine 99% of the time (assuming they have a smoothing capacitor), but I'm starting to miss the old ways and have found myself seeking out older tools and electronics to fix or augment. They objectively don't make things like they used to

  • @Electronics-Rocks
    @Electronics-Rocks 9 місяців тому

    On UK fruit machines/ slot machines did exactly the opposite by over driving to get bigger flash. The other reason was they wanted to limit life & keep the high turnover of machines with the game changing in the cabinet.
    In the UK the machines regularly had new bulbs with wiring harness & front glass!

  • @meettechniek
    @meettechniek 9 місяців тому +24

    Fran, infra red does not pass glass. You're measuring the temperature of the glass bulb, not the filament.

    • @clintoncoker6
      @clintoncoker6 9 місяців тому +4

      I think you mean "glass does not pass infrared"...

    • @Angel_Bob_
      @Angel_Bob_ 9 місяців тому +5

      @@clintoncoker6 you right, only silicon based life would pass glass :P

    • @emiliaolfelt6370
      @emiliaolfelt6370 9 місяців тому +1

      @@Angel_Bob_ is that a challenge?

    • @oscar_charlie
      @oscar_charlie 9 місяців тому

      It does, but only wavelenghts shorter than about 2500nm. Most IR cameras look at longer wavelenghts than that.

    • @franklittle8124
      @franklittle8124 9 місяців тому +1

      @@oscar_charlie yes - that is why the analogous effect of CO2 in the atmosphere is called the "greenhouse effect".
      (I await accusations of being "political" now)

  • @mathewbailey6718
    @mathewbailey6718 9 місяців тому

    Used to have a vintage red book from Audel's New Electric Library that featured electromechanical lighting display controllers that were gear driven by a motor. Audel is part of Howard W. Sams.

  • @michaelmccarty4765
    @michaelmccarty4765 9 місяців тому

    Ah HAAA! I have definitely learned something new. Thank you!

  • @InssiAjaton
    @InssiAjaton 9 місяців тому

    The resistance of tungsten changes by temperature quite radically:
    - at room temperature (about 300 K) 5.5 micro-ohm cm
    - at 500 K 10.5
    - at 1000 K 24.3
    - at 2000 K 55.7
    - at 3000 K 90.4
    - at 3500 K 108.5
    So, from room temperature, the resistance up to essentially melting point, the increase is nearly 19-fold, or closer to maximum normal full operating temperature of 3000K, it is some 16-fold. Calculating the opposite way, the inrush current can be about 16 * the rated operating current. The bulb wire probably has some part that has lower resistance, and some with higher than average. In any case, there is a harsh jolt (thermal and also magnetic/mechanical) at the high inrush current. You may have noticed that light bulbs almost always fail at the moment of flipping the switch to ON. This is the reason for it.
    If you keep the filament pre heated to 1000K (just below incandescence), your inrush is limited to about 4-fold. Now consider that the electro-magnetic jolt is rather proportional to the square of the current, you may enjoy only 16x rather than 240x jerk at the time of turning full power on. Finally, you can benefit even more, if you design the operating full temperature to be lower than the example 3000K.

  • @williefleete
    @williefleete 9 місяців тому

    I read doing something like this for “numitron” style displays when driving them from a CD4511. Known as a preheating resistor

  • @UpLateGeek
    @UpLateGeek 9 місяців тому

    Also later when companies did start to purchase computers, if they were big enough they would also have a technical maintenance workshop that would repair parts even if they paid for a maintenance contract to have a technician come out and replace the parts. The reason being that having a machine down for the day or so it takes to get the maintenance tech from the company out to fix the problem would cost the company a lot more than it cost to fix the problem yourself right away. Sure, they probably voided the warranty for that part, but again, paying for a new replacement is usually going to be worth the cost compared to the downtime.
    And it's still done today. We've still got a technical maintenance workshop at my work. In fact I was down there last night and there was a tech repairing a panel light that blew because of a shorted LED. Chopped out the dead LED and brought the panel back to life. A quick and easy repair to get the panel back up and running. Maybe not as good as new, but cheaper than the cost of replacing the whole panel, and it gets the crew back out on the road with a full kit.

  • @liquidsonly
    @liquidsonly 9 місяців тому

    I may use this idea to extend the life of my Numitron clock display. I already run the tubes at 3V not 5V but this may help them last longer.
    Numitrons are really expensive.

  • @matteolaborg
    @matteolaborg 9 місяців тому

    This is a fascinating explanation, thx Fran!

  • @genghisbunny
    @genghisbunny 8 місяців тому

    This was new knowledge to me, thanks Fran!

  • @kurt9232
    @kurt9232 9 місяців тому

    I had no idea. Thanks for a very interesting video Fran.

  • @ravenbarsrepairs5594
    @ravenbarsrepairs5594 9 місяців тому

    Depends on the lamp type. the high powered theatrical FLK/FEL/ect all need to be operated at high temperature. At low output levels, the filament vaporizes metal and deposits it on the glass. At full temperature, the filament metal gets vaporized off the bulb and redeposited onto the filament.

    • @chrisstorm7704
      @chrisstorm7704 9 місяців тому

      This still applies to halogens.
      As the envelope cools, the halogen stops combing with the tungsten on the envelope, but as the filament cools, tungsten stops evaporating away from the filament. So as the bulb burns cooler both processes slow down. Once the envelope falls below 250°c, the halogen cycle stops completely. At this point, running the bulb more and more dim won’t hurt the bulb because the halogen cycle has already completely stopped. Dimming the bulb further, will however continue to slow tungsten evaporation.
      If you were to draw out a graph of bulb life plotted against how intensely the lamp was driven, you would see bulb life decrease as you dim the bulb, but eventually you hit a point where the trend reverses and bulb life starts to increase as the bulb gets dimmer. As you continue to dim, lifetime just keeps going up, far above the life you would get at the full operating voltage. The graph would essentially look like a checkmark. ✅
      The halogen doesn’t have to return the tungsten back to the filament if it never left in the first place.

  • @justicerachel
    @justicerachel 9 місяців тому

    So interesting! Thank you for recording and sharing this.

  • @anonymoushuman8344
    @anonymoushuman8344 9 місяців тому

    Gene Simmons-type dude says: "The government cannot handle our bulbous bulbuosity!"

  • @JimTheZombieHunter
    @JimTheZombieHunter 9 місяців тому

    In the case of signage, I wonder if flashing in fractional to single digit Hz, if the filament has time to cool enough to contract and cycle fatigue.

  • @incargeek
    @incargeek 7 місяців тому

    Fran, are the Minitron/Numitron seven segment filament displays always-on too?

  • @simonpeteradkins
    @simonpeteradkins 9 місяців тому +1

    Thanks for the TIL!

    • @FranLab
      @FranLab  9 місяців тому +1

      Thanks Simon!

  • @IgnacyG1998
    @IgnacyG1998 9 місяців тому

    2:25 I guess that's only regarding the filaments in tubes? I've heard that cathodes wear out much faster with always-on heaters, and every vintage TV youtuber I watch warns about sets with "instant-on" CRTs.

    • @LeifNelandDk
      @LeifNelandDk 9 місяців тому

      That probably depends on if the tubes are run at the normal power at standby or just the bare minimum.

  • @hotpuppy1
    @hotpuppy1 9 місяців тому

    Running the bulbs at less voltage than they are rated for sure. Example>>traffic light bulbs rated at 130 volts. They last quite awhile.

  • @LeifNelandDk
    @LeifNelandDk 9 місяців тому

    Regarding the conspiracy of putting limit on the lifetime of lightbulbs, it's not entirely evil.
    To replace a 60w "short life" bulb you would need a perhaps 75w "long life" to get the same amount of light. That extra power would cost you more than the savings in replacing bulbs. It would also cost the power companies more in infrastructure. So the lifetime is the best compromise for the consumer.
    For photography, sometimes the lamps are run at perhaps 120% when the picture is taken to get extra light, then turned low in between shots.

  • @TheGreatAtario
    @TheGreatAtario 9 місяців тому

    I have a theory that says keeping your computer on all the time has similar longevity benefits

  • @Species1571
    @Species1571 9 місяців тому

    I would guess this "almost on" state would also reduce the response time to get to full brightness and therefore allow faster flashing of those animated signs.

  • @deepblueskyshine
    @deepblueskyshine 9 місяців тому

    I've seen many long hours small bulbs, both still working and dead: they all got significant darkening on the internal surface of the glass - condensed material evaporated from the filament.

  • @69dblcab
    @69dblcab 9 місяців тому

    Bin A View Hey Fran!!! Love that telco wire. I have a bunch of that.

  • @Alabaster335
    @Alabaster335 9 місяців тому +5

    Big reason why the Centennial Bulb has lasted so long, it never gets cycled on/off.

    • @drkastenbrot
      @drkastenbrot 9 місяців тому +5

      and it is dim as hell

    • @liquidsonly
      @liquidsonly 9 місяців тому

      It's not running at 120V, just enough volts to make it illuminate.

    • @drkastenbrot
      @drkastenbrot 9 місяців тому +1

      @@liquidsonly According to the people that run it, it is running at 120V and 4W (Yes, 4 Watts down from the original 60W due to degradation)

    • @Alabaster335
      @Alabaster335 9 місяців тому

      @@drkastenbrot Correct. From their website:
      It was then hooked to a seperate power source at 120V, and UPS according to Frank Maul, Retired City Electrician. There was one interruption in May, 2013, when the UPS failed and it was off for at least 9 1/2 hours. When it was plugged back in it shined at 60 Watts for a few hours. It has since dimmed to its former 4 Watts. Why is still a mystery.
      I originally thought they had it on a ballast until I read that. I still feel as if they are cheating a bit using a UPS too.

  • @zacharysanders3463
    @zacharysanders3463 9 місяців тому +1

    Thanks!

    • @FranLab
      @FranLab  9 місяців тому +1

      Whoh! Thanks for the support Zachary!

  • @bobholt5081
    @bobholt5081 9 місяців тому +1

    Now there is something I did not know. Huh. After all these years I now know why tungsten lights burned out so quick.

    • @hotpuppy1
      @hotpuppy1 9 місяців тому

      They are designed to>>>they want you to have to buy new ones.

  • @CARLiCON
    @CARLiCON 9 місяців тому

    what about appliance bulbs, like in the fridge? turned on & off a lot & also cold/hot, yet they seem to last a long time

    • @eDoc2020
      @eDoc2020 9 місяців тому +1

      That's probably due to their low duty cycle. If you have your fridge open 5 minutes a day it will take over 3 years to reach 100 hours. A typical appliance bulb is rated for 2000 hours so ignoring cycling the expected life would be over 60 years.

  • @mrdsn189
    @mrdsn189 9 місяців тому

    Thank you!

  • @BRUH-ne2zf
    @BRUH-ne2zf 9 місяців тому +1

    😮😮 Cool

  • @unixd0rk
    @unixd0rk 9 місяців тому

    I'd just like to point out that it is redundant to say that "it self-limits itself" is redundant. 😛

  • @Derpy1969
    @Derpy1969 9 місяців тому

    Ah, the days of cheap power and no regard for the pollution of those coal power plants!

  • @johnwsimpson3153
    @johnwsimpson3153 9 місяців тому

    Interesting… Thanks Fran. I remember the IBM 360 computers had a panel with hundreds of tiny lights that flashed and flickered with different intensities as the computer ran programs. You could tell how the program was progressing by watching the light patterns change. I never thought about the issue of light bulbs burning out. Never saw that happen.

  • @olik136
    @olik136 9 місяців тому

    did they use this in cars? I have a Volvo from the 60s and as far as I know most bulbs are either original or changed last in the 80s and still working fine

    • @goodun2974
      @goodun2974 9 місяців тому +1

      My semi educated guess would be no (keeping headlights partially preheated from the car battery would be very rough on the battery and lead to premature failure or problems starting on cold nights), and it's more likely they used a really high quality halogen bulb, which has self-healing properties to prevent the filament from wearing out prematurely. Volvo also probably refrained from overvoltaging the bulbs so as to merely gain a few extra lumens from them.

    • @IgnacyG1998
      @IgnacyG1998 9 місяців тому

      Highly doubt it, cars have batteries. Limiting current with a resistor is crazy inefficient. A few days without driving would leave you stranded, a few more days would over-discharge the battery. I can't imagine how it would be beneficial compared to changing a bulb every few years.

    • @JulianSortland
      @JulianSortland 9 місяців тому +1

      Just the indicators between each flash. Some European cars pulse the trailer lamps when off to test them, which is really annoying if you then use LEDs, as these flash.

  • @filepz629
    @filepz629 9 місяців тому

  • @rogerrabt
    @rogerrabt 9 місяців тому +1

    That signage was from Reno, not Vegas.

  • @ScottfromBaltimore
    @ScottfromBaltimore 9 місяців тому

    Neat!
    Does standby mode for a guitar amplifier work in a similar way?

    • @FranLab
      @FranLab  9 місяців тому +1

      Sort of - standby keeps the filaments fully on and heated, but cuts the high voltage B+ to the tubes, so when you flip the switch the amp is on full.

  • @goodun2974
    @goodun2974 9 місяців тому +1

    Should this video have come with an epilepsy warning? 🤔 (I'm kind of disappointed that "no light bulbs were or harmed in the making of this video". I probably need to watch Big Clive or Electroboom for that!)

  • @fabriziooldrini6888
    @fabriziooldrini6888 9 місяців тому

    I Watch you videos thruly but I skip the patreon list finale. I wonder whether UA-cam thinks my watching Is just a swipe watching or a complete one

  • @SuburbanDon
    @SuburbanDon 9 місяців тому

    Well. This vIdeo makes up for not firing it up.

  • @kuro68000
    @kuro68000 9 місяців тому

    Can I make a request? Can you use any other multimeter but that one? Or if not, do a content warning at the start? Thanks.

    • @alex13902
      @alex13902 9 місяців тому +2

      Why?

    • @kuro68000
      @kuro68000 9 місяців тому

      @@alex13902 Dave Jones doxes people, and his victims might be watching.