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How To Calculate Anodising & Powder Coating Price ?
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- Опубліковано 21 вер 2020
- anodizing aluminum prices in hindi
The cost of the anodic oxidation of aluminium profiles is affected by numerous technical factors, which in many cases the very clients who use the profiles ignore
Anodic oxidation, as we know, is the most widespread among surface finishing for aluminium profiles. A lesser-known aspect, even by the best part of end users of profiles, is the relationship between production cost and selling price of the anodized profiles. Considering the characteristics of this process, productivity and therefore industrial cost are influenced by the technical parameters of each profile, such as:
a) absorption perimeter;
b) cleansing perimeter;
c) weight;
d) length of the bars;
e) footprint;
f) shape complexity.
In Germany, the most prominent user of this finishing in Europe, the selling price is generally calculated per square metre (measured according to the absorption perimeter), while in Italy, the second European user, price per kilo prevails, as a consequence of the traditional sale of extruded profiles by weight. Both methods are valid, as long as behind the calculation of selling prices there is a detailed and accurate evaluation of costs for every single process phase, each with its own measurement parameter (per square metre, per kg/m or per bar).
Phases and costs of anodizing
Anodic oxidation is a process with many phases, but not a complicated one; technical knowledge, supported by the experience of the company carrying out the treatment, guarantees practically certain results. This stability helps to determine beforehand and correctly the single costs. This article intends showing the influence of each elementary phase of the process on the composition of the final cost.
The process examined was anodizing with sulphuric acid (one of the most frequently used), anodizing aluminum prices in hindisegmented into its most significant phases . For each phase a value has been indicated (in red) which approximately shows the “weight” of the cost of each phase with respect to the final cost.
The simplified hypothesis considers a typical-average profile with the following properties:
Profile: tubular:
Weight: 800g/m;
Absorption perimeter: 350 mm;
Weight to perimeter
conversion ratio: 2.28;
Footprint: ≤ 100 mm (confined);
Shape complexity: medium;
Length of bars: 6000 mm.
Looking at the weight indexes of the cast shown in the scheme (in red), the phases of the process which most affect the final cost immediately stand out: these are the preparation of the surfaces, the thickness class of the oxide and colouring. By summing all of the “indexes” for the chosen cycle and multiplying the value thus obtained by 0.050 INR/kg a realistic estimate of the final cost of the anodic oxidation may be obtained.
The most significant phases Phase A) Storage and unpacking Storage
It sometimes happens that large-scale users find it more convenient to ask the oxidizer to store the product, giving him the advantage of also stockpiling a guaranteed amount of work; the storage and handling costs should however not be underestimated, especially as regards the small orders which need to be processed and rearranged.
Unpacking
Profiles may be protected in many ways, ranging from the single sheet placed between layers of profiles packed in metal crates, to the packaging of single rods placed in strapped packages. Considering these operations are often manual, costs may rise significantly, especially for light profiles, short bars and small lots of material.
Phase B) Mechanical preparation of surfaces
Once this was carried out on the single rod; currently cleansing centres are used which can deal with several rods at the same time. It is necessary to evaluate correctly the real productivity also considering difficulties in carrying out the process and the real footprint and shape of the profiles.
Conclusions
This paper aimed at highlighting the opportunity of an analytical approach in terms of process phases which everyone will be able to adapt to their situation. By all means, more efficient training at all levels, the insertion of professionals capable of enacting a more modern corporate management (quality/process managers, management control and so on), a greater attention to costs today allow to trust that it will soon be possible to provide more rational price quotes. The market is the way it is, and sometimes other motivations prevail, but a deeper knowledge might be the basis of more informed choices.
Thank you so much sir..👍👍👍
Very nice.
Please make video on sliding, folding window
Very nice
Bhaiya Jindal domal series mein powder coating karke dete hein kya
Hello Sir, want to fill scratches on aluminium patti of golden colour. Please recommend some techniques to fill the scratch.
I am Rtd Superintendenting Engineer CIDCO Navi Mumbai. I Saw your video very informative. One thing is missing how to arrive at basic rate I.e Rs. 0.1/sq.in. I do agree that cost of basic materials may be varying thereby rate anyway let me powder coating Anoding coating rates or which one more costly . I have given approval to many companies when I was SE.But there was no time to go into financial aspects like costing we had to focus Technical details only and factory details
Sir ye video me aapne handle section use kiya thread se measurement ke liye. Track ka peripheral area Kaise niklega thread se??
Can u guide me for kitchen cabinets in g profile section. Costs n how it's done
Sir ap samjhaye bahut badiya ak war mai apse bat karna chahta hu
Love u sirji
2*1 section hai aur window sliding 6*6 ka hai kya cost lagega
Hello have led light Product ie Pannel how calculate cost please tel
Mai ek choti city se hu...please sir ji...kiya aap...27x65 mm 3 track , shutter aur interlock patti ka area kitna hoga bata sakte ho...... Mujhe wooden coating karwani thi.. I need some Guadence
Setup price kitani hogi???
Sir round pipe ka powder coating cost kese calculate kare.
Sir plz tel price of Aluminium per Kg??
60 to 70 microns layer is achievable by 1kg powder for 60 to 70 sqft,, plus the heating and labor costs relative to production rate per unit time
Putting up a new factory for powder coating , could u please give me an approx info about how much is the margin in it ! Which machine is the best and how much does it cost to put it up
Ur video was quite informative
Depends on which items you want to coat and how much production you want
Sir kg me kai casting kaise nikalenge
Anodized colour karana hai meri sliding window ko kitna khracha aata hai
Sir aabne chemical bhi dekha ke pura video me dekhayaka to pura dunia dekheki ham jaise naya aadmi khali baad sunkar etna nahi samaj pati ! sir ato z video bana dije sir please!
Pls reply kar dijiye mujhe 468 k.g material couting karana hai ap mujhe jald se jad se track ka duq inch nikalna bata dijiye Varna yaha man mani payment lete h or bolte h humri couting sabse achi h or ja holo marte h to colour Nil jata h ap mujhe treck ka suq..inch nikalna bata de please 🙏🙏🙏🙏🙏🎒
भाई साहब मुझे प्लांट लगाना है पाउडर कोटिंग और एनोडाइज्ड का तो मुझे प्लांट की पूरी रेट पूरी रेट बताइए
Koshish karenge isspar video banane ki
hello sir thanks for this information, kindly suggest me how to calculating powder coating price on any article
Isqur inch per katna Ampar chalga
Treck ka perifel aria kise nilale jaye
Pls reply kari 468 material couting karana h please mujhe mera reply mujhe thoda jaldi de dijiye 🙏🙏🙏🙏🙏
Sar ma indore sa ho mujha wodan powdar coting ki film chaiya
Sir..pls give your whatsapp number
Section cutting karana hai
Ok
Ranchi mai 24 rupees kg hota hai coating
In Indore side , coating par kg ke hisab se hoti hai ...
Sir weight se coating ka koi lena dena hi nahi hai. Coating toh surface par hoti hai toh surface area se cost hona chahiye
Sanjeevan and Company
Baat bilkul sahi hai bhai aapki
But yaha par jaisa ki maine last comments ne bataya tha ki cut material par coat nahi karte.
Isi karan jab par kg se coating hoti hai to ek section ka Weight pata rehta hai
Like
Ek handle( 12 feet) hai uska weight 1.2 kg hai and yha par rate 45 rs par kg hai to total cost for that handle is 54 rs
Sanjeevan and Company
Mumbai side area mai maine bhi dekha hai kaam bahut perfect and accurate format me Hota hai , but yaha sab galat tarike se charge lete hai ..
Is mamale me Mumbai area Bahut best hai
Isme logic nhi hai lekin
Maan lijiye aapke wahi handle ki wall thickness jyada hai toh ??
Sanjeevan and Company
Baat sahi hai bhai aapki par yaha koi coating wala ye baat manta nahi. Sad 😞
I'm pentar
Sir Maruti model window kaise banaye
Pls nambar sir
Totally useless
Sir apna number de do