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Asnani Classes(Cement, Chemical Eng.& Energy Eff.)
Приєднався 26 лип 2011
Cement Industry -Energy Auditing, Process Calculation, Process improvement ,Mill optimisation ,Process Design ,Physics, Chemistry, Chemical Engineering,Cement Manufacturing ,Fan , Blowers, Compressor ,Bag filter optimisation ,Raw mill , Cement Mill ,VRM ,Kiln ,Gear Box, Process Audit, Mechanical Audit, Energy Efficiency,Climate Change, Decarbonization,GHG
Humidity Chart/Concept of Wet Bulb ,Dry Bulb, Dew point/Relative humidity/Absolute humidity
#dewpoint #wetbulb #cement#humidity#psychrometic chart #Evaporative cooling# Adiabatic cooling#humidity #Relative humidity #cement
Переглядів: 327
Відео
Concept of Fan-Static pressure ,Dynamic Pressure # Fan Curve# Fan Law# System Resistance
Переглядів 6015 місяців тому
#cement #Fan#fan # fan Curve #System resistance
Concept of Mass & Energy Balance-BEE BOOK-Chapter-5,Sankey Diagram Concept #BEE Exam Preparation
Переглядів 3805 місяців тому
#energyaudit #Energy Auditor Exam
Pyro-Process Optimization Summary #kiln #cement #Thermal#Heat Consumption #Energy Benchmarking Norms
Переглядів 2296 місяців тому
#kiln #cement
Types of Kiln Rings , Coating,Clinker rings and Alkali-Sulphur ratio concept in the Cement Industry.
Переглядів 8556 місяців тому
#kiln #cement #coating #Volatile component #Clinker Snow balls.
Thermal Efficiency Calculations in the Cement Industry -Pyro Part 4
Переглядів 4467 місяців тому
Top Cyclone thermal efficiency calculations#cement #Phase Density Coal#Temperature Drop Across TAD#False Air infiltration Across Preheater. #cement #kiln #preheater #air #False air
Pyro Process Optimisation in the Cement Industry -Part 2-Kiln Chemistry inside the kiln
Переглядів 6817 місяців тому
Kiln Chemistry #kiln #Lime Saturation Factor #Calcium trisilicate
GLIMPSES OF PYRO OPTIMIZATION -PART2# KILN CHEMISTRY #VOLATILE CYCLE #KILN COATING
Переглядів 2447 місяців тому
#cement #KILN RING
Pyro Process Optimisation in the Cement Industry- Part1 #cooler efficiency #cement
Переглядів 1,5 тис.8 місяців тому
#cement #kiln #preheater #pyroprocess #cement #fan
Glimpses of Upcoming Module-Pyro Optimization Part -1
Переглядів 3208 місяців тому
Preheater, Pyrosection,Kiln, Cement Industry
Basic concept of Pyrosection and Thermal Efficiency Calculations in the Cement Industry.
Переглядів 6238 місяців тому
#Preheater#cement #Kiln#Cooler
BAG Filter Design, Troubleshooting and Audit in the Cement Industry -Air-Cloth Ratio Concept
Переглядів 5409 місяців тому
#Bag filter design#Bag filter optimisation #cement #Air-Cloth ratio#Can Velocity
Fan Modifications in the Cement Industry -Suction box and Stack Height ,CFD Study
Переглядів 4299 місяців тому
#fan #cement #Suction box modifications #fan #cement #system
Pressure Drop Calculations & it's application in the Cement Industry (Suction Box,Stack height)
Переглядів 6899 місяців тому
#fan #cement #Suctionbox#Stack
Fan Law and its Application in Cement Industry #Fan Characteristic Curve design#System Resistance
Переглядів 1 тис.11 місяців тому
#Fan Law# Fan Curve#System Curve
Impact of False Air in Cement Industry & its Calculation (Electrical Saving & Thermal Saving Calc.)
Переглядів 1,4 тис.11 місяців тому
Impact of False Air in Cement Industry & its Calculation (Electrical Saving & Thermal Saving Calc.)
Basic Process Calculations in the Cement Industry ( Static Pressure,Barometric pressure, Density )
Переглядів 1,8 тис.11 місяців тому
Basic Process Calculations in the Cement Industry ( Static Pressure,Barometric pressure, Density )
Calciner Design & it's Retention time in Cement Industry #Calciner Design#Process Calculations
Переглядів 934Рік тому
Calciner Design & it's Retention time in Cement Industry #Calciner Design#Process Calculations
Heat and Mass Balance in Cement Industry -Part 3# Kiln inlet Seal-False Air Calculation.
Переглядів 1,3 тис.Рік тому
Heat and Mass Balance in Cement Industry -Part 3# Kiln inlet Seal-False Air Calculation.
Fan Curve & it's Analysis in Cement Industry #Fan Curve#System resistance #Fan design#Fan Efficiency
Переглядів 2 тис.Рік тому
Fan Curve & it's Analysis in Cement Industry #Fan Curve#System resistance #Fan design#Fan Efficiency
Heat and Mass Balance in Cement Industry -Part 2 # Cooler null point #Cooler Balance...
Переглядів 1,3 тис.Рік тому
Heat and Mass Balance in Cement Industry -Part 2 # Cooler null point #Cooler Balance...
Heat and Mass Balance in Cement Industry -#Energy Balance#Mass Balance#System boundary -Part1
Переглядів 2,5 тис.Рік тому
Heat and Mass Balance in Cement Industry -#Energy Balance#Mass Balance#System boundary -Part1
Concept of Dew point & Psychrometric Chart in Cement Industry#Dew Point,#Wet Bulb temp#HumidityChart
Переглядів 645Рік тому
Concept of Dew point & Psychrometric Chart in Cement Industry#Dew Point,#Wet Bulb temp#HumidityChart
Bag Filter Optimisation & Audit in Cement Industry
Переглядів 1 тис.Рік тому
Bag Filter Optimisation & Audit in Cement Industry
Concept of Static & Dynamic pressure -Process Calculations in Cement Industry
Переглядів 1,4 тис.Рік тому
Concept of Static & Dynamic pressure -Process Calculations in Cement Industry
Very informative sir.
Please share AfR graph.
654 Ton with 750 637 with 20 kcal per kg savings i-e 730 Kcal per kg ck. Cost benefit = 47 Rs per ton clinker
Please make video on Biomass
Please make pracrical full video sir
Excellent sir. Can u please make a video on AFR like Biomass, etc.
Sir, Pls make a video abt NOx reduction, hot bottom formation etc.
How we can calculate NOx at the coal fired cement kiln inlet Please guide me
Sir can you please share the link for the excel sheets calculations thanks
Sir video is very well explain but can you tell the Lmin formula, it is not clear in video.
Sir, Can we calculate the False air in NM3/Hr
@@er.prabinakumarpatanayak9814 first you have to percentage of false air on the basis of it you convert into Nm3/hr. 4,00,000 Nm3/hr then 10 percent false air-40,000 Nm3/hr.
Good briefing
Sir can you explain how WHR detoriates the cooler efficiency. And for false air measurements at inlet seal which appartus is required, in video voice is not clear
English finish
Thanks sir, its very useful 😊
Thanks Asnani Sb very informative lecture . Plz send me detailed information about 4 stage preheated Kcal 725 . What type of fuel used .
Excellent briefing thx from Pakistan
sir app bahut chhota likhte hai.
Excellent briefing
Ur Urdu like karachi urdu
Bohat Bohat zabardast teaching. Lot of thx dear from Pakistan
thanks
Best explains
Please make another video of heatbalance by considering whr, because now a days every cement plant install whr at their plant please make a video of heat balance including whr.
Sir pleasemake a videos on raw mill, coal mill and cement mill heat balance
a very good information sir tqs so much for giving this information
Sir can I get ur no
Contact no
Hello, Sir why you not make more video on your channel we are waiting you next video
@@kazamraza114 will make it don't worry presently I am busy with my new job once I get the time then will upload it don't worry
Sir your each and every video very good and excellent 👍
Well explained sir! Do you have any page on Instagram or Facebook?
Thankyou sir for sharing
Sir if I want to calculate hot air volume for VRM supplied by HAG
Excellent way of explanation, Thanks Sir for this video
You are most welcome
Sir you have done a Great job, if i look in pass this type of work never done in the history of the world cement industry you are a Great man indeed and appreciated your thoughts
Thanks
Can you share the formula for barometric pressure
10336[1-(x/42000)]^5.25 Where x - hight
Excellent sir
Please upload video on duoflex burner and calculations and how we use 8 to 10 % burner air
For density correction factor, do we have to take fan inlet static pressure or fan outlet static pressure ??
Static pressure is to be considered where you have to take the flow it's generally a traverse point...don't take it at fan outlet
@@Asnaniclasses_Cement but as you said in video that static point remain same every where in stream then why do we need traverse point for it. Yes for velocity and dynamic pressure we can use traverse points
Sir make video on JA curve and fan module.
I have already made so many videos on the fan kindly check the videos
Very informative video, but can you elaborate what is the benefit of measuring dew point or wet bulb temp in cement plant other than the heat and mass balance requirement.
To protect the bags from coating
The measuring point for RAL Static Pressure is below Rotary valve or above. If below rotary valve then how can we measure it because in that stream there will be material. Which equipment will be use to measure it ? Please guide.
We have to measure below RAl...with manometer
Can you upload the complete video of this topic
Sir how to calculate top cyclone efficiency as whatever formula I have read so far is quite lengthy and complex too. If you are having sorted formula or steps to calculate cyclone efficiency then please do share Sir.
It's better to calculate return dust by stopping the raw mill and coal mill then collect the return dust in the surge bin. Before doing this emptied out the baghouse then take the intermediate time.
@@Asnaniclasses_Cement Thanks Sir!🙏
Sir thank you very much for this Great work a lot of prayer for your self
sir you are excellent in explaining with pure knowledge.
Sir apne kaha ki lsf badjane se Burning zone temp bad jata hai pl. Explain
You asked a very good question about this you should know the concept of Burnability factor and there is one graph between free CaO and temperature.As per graph if you increase the temperature then automatically its reduces the free lime content even you can check the Burnability test in QC lab by doing different different temperatures (1400,1450 and 1500 ) in oven. Burnability factor should be less than 120 Kindly go through below link for more details www.cementindusneed.com/clinkerization/
Grinding media chamber sampling calculation video banao sir
Ok
Fantastic
Sir ,Can increase in flame momentum/ burner capacity decrease the So3 or volatile recirculation inside kiln?
Flame momentum is the function of volatile matter in the fuel... generally with fuel having low VM needs high flame momentum further the advantage of high flame momentum decreases the tendency of CO formation that ultimately minimizes the condition of reducing the atmosphere inside the kiln .The Volatile cycle is directly proportional to reducing atmosphere of the kiln therefore we have to maintain oxidising conditions inside the kiln, furthermore ,definitely high flame momentum reduce the volatile cycle up to certain extent.
Sir due to sulphur, sulphur spurrite ring formed,it means it is evaporated in the burning zone and make coating in the transition zone?
@sk coating generally forms in the transition zone due to reducing the condition of the kiln . (M)nSO4- SO2 +1/2 O2+(M)nO As per above reaction we want sulphur in the SO4 state but in reducing condition the equilibrium will shift towards right as a result more SO2 will be formed as a result it act as active reactant which reacts with intermediates of the transition zone to form sulphur spurrite ring. Therefore in the burning zone the sulphur evaporation should be minimised so that it can not react with transition zone intermediates. In the burning zone try to dilute all these sulphur with alkalies K2SO4 and Na2SO4.
Hello sir ....can I get your contact number .... I have final year project on cement manufacturing..... I need ready made energy balance in 3 days .... can I get it .... I will pay for it
Mail me on nitinasnani@asnaniclasses.onmicrosoft.com
Sir I have mailed you.... please check it sir
@@yashdalavi5633 I have mailed you
Great explanation. Thank you very much sir