Single Stall Garage
Single Stall Garage
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YZF600R Carb Cross Tube Leaking Orings Repair
If your YZF600R 97-07 or YZF600 95-96 Is leaking fuel from the black T fittings at the carburetor; this video will show you how to replace just the internal Orings and stop the leak.
years ago I recorded footage of this repair and I got around to a quick edit and upload of it to my channel.
The audio is poor and didnt want to record a whole voice over, I amped it up as much as the software would let me. I think its serviceable but certainly not great.
Information, i bought orings from theoringstore.com
what i think the correct orings are: 1.2mm cross section 5mm ID and 1.2mm cross section 7mm ID, 75D (hardness) viton (material)
i couldnt get those in small quantities so I try a bunch of sizes in the video. From what was available at the time I settled on: 1.5mm cross section 4/4.5mm ID (both worked i forget what i went with) and 1.5mm cross section 6mm ID. these stretch out and did work. but if you could find the 1.2s that would be more ideal.
Переглядів: 406

Відео

YZF600 1996 Gear Indicator
Переглядів 1,7 тис.4 роки тому
Here is a link to the forum thread about it www.yzf600r.reserector.com/thread-54762.html?highlight=gear indicator
Venom Motorcycle Stands Front Rear Trolley Detailed Review
Переглядів 8 тис.8 років тому
This was a quickly thrown together video, with minimal edits and minimal setups. I bought my second set of these and thought I should review them, as when I was searching I wasnt able to find the information I wanted before purchase. In the video I mix up other brands and prices, interchanging the names of other brands dont pay too much attention to that. But the info on the Venom stands is sol...
1996 YZF600 Fork Seal Replacement
Переглядів 26 тис.9 років тому
Full dis-assembly and rebuild of front forks from 1996 Yamaha yzf600 cartridge fork. 99% similar in look and process to 97-07 yzf600r aka thundercat and most other conventional forks. Using basic / homemade tools. giving you multiple options of doing things, showing that anyone with minimal tools can do this at home. FOR 97 yzf600r i looked at all the specs for tourqe they are the same. only di...
1996 YZF 600 Valve Adjustment Thundercat Valve Shim Size Selection Chart
Переглядів 4,2 тис.11 років тому
Going over how to use the chart to determine what shims to buy.
1996 YZF 600 Valve Adjustment Thundercat
Переглядів 40 тис.11 років тому
this is a down and dirty (sorry no tripod this time) of how to do a valve adjust on a genesis 16v yamaha. found in yzf600-yzf600s fzrs. similar to many other bikes. but this will be identical to all 95-07 yzf600 USA bikes. I start the video with the tank, plastics, airbox and carbs off. see other tutorials at yzf600r dot com forums for that and more info. you might want to check out my other vi...
Assembly 12 Cam Install Overview Valve Cover
Переглядів 2,7 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 11 Valve Shim Map
Переглядів 1,5 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 10 Pistons
Переглядів 1,4 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 9 Clutch
Переглядів 1,3 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 8 Starter Clutch
Переглядів 1,2 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 7 Oil Pan
Переглядів 1,1 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 6 Oil Pump
Переглядів 4,8 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 5 Shift Shaft and Detent Arm
Переглядів 4,9 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 4 Shift Cam and Shift Forks Case Sealant
Переглядів 3,9 тис.12 років тому
1996 yamaha yzf 600 engine assembly. clipped version . this video shows the highlights of my reassembly process. i didnt get everything covered but the key things are there. with the dis-assembly videos i posted earlier you should have a strong understanding of what to do. as always buy an FSM and just use these videos as a complimentary guide.
Assembly 3 Wheel Gear Shaft Gear Stacking
Переглядів 1,5 тис.12 років тому
Assembly 3 Wheel Gear Shaft Gear Stacking
Assembly 2 Main Bearings
Переглядів 90712 років тому
Assembly 2 Main Bearings
Assembly 1 Cylinder Rods
Переглядів 79212 років тому
Assembly 1 Cylinder Rods
21 Transmission Internals yzf600 1996
Переглядів 4,2 тис.12 років тому
21 Transmission Internals yzf600 1996
20 Case Split yzf600 1996
Переглядів 1,6 тис.12 років тому
20 Case Split yzf600 1996
19 Oil Pan Relief Valve Removal yzf600 1996
Переглядів 1,2 тис.12 років тому
19 Oil Pan Relief Valve Removal yzf600 1996
18 Oil Level Sensor Removal yzf600 1996
Переглядів 3,7 тис.12 років тому
18 Oil Level Sensor Removal yzf600 1996
17 Neutral Indicator Switch Removal yzf600 1996
Переглядів 3,3 тис.12 років тому
17 Neutral Indicator Switch Removal yzf600 1996
16 Output Shaft Seal Removal yzf600 1996
Переглядів 2,6 тис.12 років тому
16 Output Shaft Seal Removal yzf600 1996
15 Water Pump Removal yzf600 1996
Переглядів 4,7 тис.12 років тому
15 Water Pump Removal yzf600 1996
14 Oil Pump Removal Case Split Plan
Переглядів 95612 років тому
14 Oil Pump Removal Case Split Plan
13 Clutch Removal yzf600 1996
Переглядів 76 тис.12 років тому
13 Clutch Removal yzf600 1996
12 Canister Removal yzf600 1996
Переглядів 56812 років тому
12 Canister Removal yzf600 1996
11 Starter Motor Starter Clutch Removal yzf600 1996
Переглядів 11 тис.12 років тому
11 Starter Motor Starter Clutch Removal yzf600 1996
10 Piston Removal Removal yzf600 1996
Переглядів 1 тис.12 років тому
10 Piston Removal Removal yzf600 1996

КОМЕНТАРІ

  • @Clintfranklin
    @Clintfranklin Місяць тому

    What a fantastic informative video log! It's perfect for anyone who has a little mechanical knowledge to fully disassemble and reassemble. Thank you for taking the time to make this! I'm going to do mine right now!

  • @Kyokunek
    @Kyokunek 2 місяці тому

    Thank you for the video👌

  • @2strokemadness9
    @2strokemadness9 3 місяці тому

    Did you do a full video of the rebuild?

    • @singlestallgarage
      @singlestallgarage 3 місяці тому

      not a full video, I only have the reassembly broken up into step by step clips. check the channel main page for them.

  • @marshmallow0025
    @marshmallow0025 3 місяці тому

    So did I understand that the 1st ever valve adjust on this bike was done at 42k miles and no adjustment was done before this?

  • @dukerogers7637
    @dukerogers7637 4 місяці тому

    Make a real video &&$et

  • @buzzwor
    @buzzwor 4 місяці тому

    It's easily the best maintenance video I have watched. Thank you for taking the time to create this. The detail and explanation as you went stage by stage was excellent. Explaining the alternate methods of overcoming the issue of not having special tools again brilliant. Thanks again. Steve

    • @user-jl4jk1kk1w
      @user-jl4jk1kk1w 4 місяці тому

      Glad I’m not the only one that has to do this rn 😂

  • @MrRednosemak
    @MrRednosemak 5 місяців тому

    Sold my thundercat a few years back but I love watching these videos. I learned a shit ton from them and love when they pop up in my news feed

    • @Noughtta
      @Noughtta 5 місяців тому

      same i miss my cat :(

  • @nicnadu0515
    @nicnadu0515 6 місяців тому

    I paid 200$ for a 2002 yzf600 and now I got the engine running great but it’s on a table without a bike lol

  • @MrMattpalmer
    @MrMattpalmer 7 місяців тому

    Do you have the reinstall ie head torque settings and can carry

  • @thebandlounge
    @thebandlounge 11 місяців тому

    Bro. So awesome. Thank you!

  • @wilsondriver654
    @wilsondriver654 11 місяців тому

    Just pulled one down today and I can't for the life of me get the cases apart. Pretty sure I got all the bolts out, although I didn't at first

  • @user-yy3on8is9n
    @user-yy3on8is9n Рік тому

    Great job! Thank you very much.

  • @mennohindriks8769
    @mennohindriks8769 Рік тому

    Nice video, only he made a great fault at the end. Before fastening the lower forkbolts that fasten the axle you MUST first take the bike off the jack and compress the fork so the fork can aligne on the axle. Only after that action you may fasten the 8 mm bolts!!

  • @kennethbucksbeeiii4354
    @kennethbucksbeeiii4354 Рік тому

    How did you do this?

  • @zackarymckay1375
    @zackarymckay1375 Рік тому

    Saved alot of headaches, thanks man

  • @florisnr11
    @florisnr11 Рік тому

    Nice video,bud your sound must go up. I can hear you very bad.

  • @paullambert7110
    @paullambert7110 Рік тому

    The one part I need to see lol edited out bro

  • @raleeuw
    @raleeuw Рік тому

    Great video,s must i remove the radiator for new sparks 1995 Fzr600 r4J greating from Holland

    • @vashts6176
      @vashts6176 Рік тому

      No you don't need to. You can either go from the top taking the tank off as there is a plastic tray under there to remove to see the plugs. Or remove the radiator mounting bolts but leave hoses. Let it sag the radiator then there is room for your hand. Blow air around plugs to remove any debris before removing plugs

  • @83K5Blazer
    @83K5Blazer Рік тому

    Thanks for the video. This video helped me change the fork seals on a 1997 yzf1000

  • @jamiepatton767
    @jamiepatton767 Рік тому

    Thanx alot for doin this video man it was extremely helpful. I do have a question for you cause it seems that you know your stuff, will a clutch from an 2003 work in my 1997?

  • @vanzel3806
    @vanzel3806 Рік тому

    This was extremely helpful and probably the best video I've seen on this

  • @TruongLe-eo8kh
    @TruongLe-eo8kh 2 роки тому

    Can this be done with the engine attached to the frame? What do you use to plug the holes once the module came out? Do you have to syn the carb or do something once it is removed from the engine? Does it effect the performance of the bike?Thanks . I have 89 fzr 600 California model. Engine is the same as above. I'm trying to removal as much chunk as possible to save gas.

  • @TheDarkArtist66
    @TheDarkArtist66 2 роки тому

    Hey bro, I just wanted to say thanks for making these videos. Awesome breakdown of EVERYTHING. They are older bikes so to find anything worth watching about them is few and far between. I should def try to find a shop manual for mine but till then your videos will work so thanks again

  • @el-sorfectdarwich8282
    @el-sorfectdarwich8282 2 роки тому

    Damn this video with “camshafts looking at eachother” resolved my whole fucking problem!!!! OMG THANKYOU!!!!

  • @jonnyroberts225
    @jonnyroberts225 2 роки тому

    Could you not have loosened that lower bolt whilst the stanchion was still clamped in the triple tree clamps? I'll be changing my thundercat bushes soon and I think that's how I'll do it, unless I'm missing something.

    • @vashts6176
      @vashts6176 2 роки тому

      Maybe it's handy that the triple clamp would hold it however the lower bolt, the damper bolt, is screwed into a round part inside a round tube. So applying torque to the bolt it will likely just spin the assembly. So holding the fork leg in the clamp doesn't help break loose that bolt. The tension applied by the spring inside the fork is what might hold that in place. But you will likely over come that holding force. But if you use an impact driver it will break it loose. If you don't have that most likely you will need to use the square tubbing to hold the inner round damper in place so you can break free the bolt

  • @stevenwhittington6365
    @stevenwhittington6365 2 роки тому

    What is the part that the cover was already removed. I have a leak there on mine but don’t know what it is

  • @kkc3009
    @kkc3009 2 роки тому

    Do you have a carbs video? Having a hard time finding the right refurb kit. When it sits awhile it gets a little gas in the oil and gas in the cylinders that makes it hard to start up sometimes. I think it's float needles and valve seat. My fuel tap just lets gas run out when disconnected I can't shut it off. I recently found and fitted an uncracked right side fairing same colors as yours and want to do the carb clean I've been putting off. It needs the intake runner boots badly as they've been gasket gooped over due to cracks before I even bought it. It still runs good but I don't ride it much since it gets gas in the oil if I let it sit for a few days. I wish the yzf forums were still online 😵

  • @kkc3009
    @kkc3009 2 роки тому

    Sweetness

  • @warriorimperator1807
    @warriorimperator1807 2 роки тому

    Вот бы на русском....

  • @WiThErZ666
    @WiThErZ666 2 роки тому

    BEST looking R1 ever.

  • @WiThErZ666
    @WiThErZ666 2 роки тому

    I never said this the first time I used this video but thank you so much for this!

  • @neilgrimwood2789
    @neilgrimwood2789 2 роки тому

    Hi i just brought a 1999 yamaha thundercat and the fork seals are leaking and i can't get one apart can you please tell me the size of the box tube that you used thanks Neil g

    • @vashts6176
      @vashts6176 2 роки тому

      3/4in aluminum from most anywhere, Lowes home dept, tractor supply, local hardware store

    • @neilgrimwood2789
      @neilgrimwood2789 2 роки тому

      Thankyou very much great video keep it up Neil from England

  • @brownsvillerevivaltv
    @brownsvillerevivaltv 2 роки тому

    I want to thank you VERY VERY much for taking the time to make this video!!!!! You really helped me tackle this job on my 2003 Thundercat.

  • @samueldeyoung7560
    @samueldeyoung7560 2 роки тому

    Do you know if it’s possible to remove the head without taking out the whole engine?

  • @TruongLe-eo8kh
    @TruongLe-eo8kh 3 роки тому

    i would recommend chalk to mark the cam sprockets to the cam chain before removing. It would help when you put them back

  • @TruongLe-eo8kh
    @TruongLe-eo8kh 3 роки тому

    i did the job about 4 years ago, but I didn't have to remove the chain tensioner or remove the cam shaft entirely off. I used magnet tool to pull out the shims and replace them one by one as I turn the alternator bolt counter clockwise.

    • @vashts6176
      @vashts6176 3 роки тому

      That is impossible with shim under bucket, which is what I am showing. You had shim over bucket. For under the whole bucket must come out to access the shim.

  • @TruongLe-eo8kh
    @TruongLe-eo8kh 3 роки тому

    do you have the spec for intake and exhaust for 1989 fzr 600 bro? Thanks.

    • @vashts6176
      @vashts6176 3 роки тому

      I do not have those specs, sorry

    • @TruongLe-eo8kh
      @TruongLe-eo8kh 3 роки тому

      found my repair manual for exhaust: 0.21 to 0.30 mm and intake 0.11-0.20 mm for 1989 to 1993

  • @TruongLe-eo8kh
    @TruongLe-eo8kh 3 роки тому

    I'm watching this video again to do my 89 fzr 600 valve. lol

  • @radrodder3701
    @radrodder3701 3 роки тому

    Old video but isn't there thicker friction discs on in most and outer most?

    • @vashts6176
      @vashts6176 3 роки тому

      On 97+ usa single headlight Thundercat yes they have different plates. This is a 96 foxeye they are all the same. Also most aftermarket clutch kits are all the same size

  • @bobwemerman6014
    @bobwemerman6014 3 роки тому

    Great video, you mentioned something about ''it going bang'' when starting, i got that problem with my yamaha yzf600. its hard to start, sometimes it turns over and then it locks up (bang), sometimes it just ticks and dose not even turn over, eventually is starts, but i really would like to fix it. You know what the problem could be.

    • @nyyii
      @nyyii 2 роки тому

      if you haven't already solved this problem I would bet this is it. I just diagnosed mine and popped the cover off, a couple gears were chewed up bad and actually binding. The banging sound was all of the gears banging their way past the bad tooth. So Im out about $200 in new gears and a new gasket +oil filter but its good as new. Unless those metal chips found their way elsewhere, which I may go digging for now.

  • @laprepper
    @laprepper 3 роки тому

    Omg I want it!

  • @ianbaker7525
    @ianbaker7525 3 роки тому

    Great video, explains everything in detail

  • @mudmucks
    @mudmucks 3 роки тому

    Tell us more about the 'special tool'. What dimension box section is it?

    • @vashts6176
      @vashts6176 3 роки тому

      3/4 in square aluminum tubing. 3ft long.

  • @PaulHitchingsWorks
    @PaulHitchingsWorks 3 роки тому

    I love my bike but this is a lot of work, lol..

  • @laprepper
    @laprepper 3 роки тому

    I swore I would never buy another bike that needed shims but lo and behold I have failed and I own one of these, LOL

  • @laprepper
    @laprepper 3 роки тому

    How much of a pita is the shim job for all valves? One weekend plus parts? Two weekends? 😁

  • @jokaj2824
    @jokaj2824 3 роки тому

    10:00

  • @ShannonFLHI
    @ShannonFLHI 3 роки тому

    Very good video review of the front and rear stands, with the different options that they offer and material specs. Thanks for taking the time to make this detailed review. This is going to be my early Christmas gift for year 2020. LOL!!

    • @singlestallgarage
      @singlestallgarage 3 роки тому

      Im glad this is still helping people. It has been 5 years now, and my bikes sit on them all the time. all of winter storage and when ever im not riding them i usually put them up on stands. so they have held up. only issue, is maybe the paint isnt so great. in that its just paint it have chip or rub off. and you dont want to leave it exposed so it rusts. So maybe once a year i see a paint chip and i just put some touch up on it, to avoid bare metal. Pretty minimal thing

  • @gneissguy4342
    @gneissguy4342 3 роки тому

    Damn, an oldie but a goodie. I just bought a 1995 FZR600 that I'm going to rebuild. This is a really nice resource. Thanks for posting.....8 years ago :)

  • @joshroberson2458
    @joshroberson2458 4 роки тому

    What do the bolts with the spring get torqued to