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Thomas Stire
Приєднався 9 лют 2012
They don’t always go smooth during disassembly!!
2004 Yamaha YZ250F crankshaft removal. This Yamaha YZ250F bottom end needs the cases split to replace the crank, bearings, seals and gaskets, but it doesn’t go smooth as you can see.
Finally got the crank removed, transmission out and everything apart so I can start the clean up and rebuild.
#yz250f #yamaha #yamahayz250 #motorcycle #enginerebuilding #enginework #crankshaft #dirtbike #mxracing #offroadmotorcycle
Finally got the crank removed, transmission out and everything apart so I can start the clean up and rebuild.
#yz250f #yamaha #yamahayz250 #motorcycle #enginerebuilding #enginework #crankshaft #dirtbike #mxracing #offroadmotorcycle
Переглядів: 440
Відео
KTM 85SX with a locked up engine. Let’s take it apart and see what happened.
Переглядів 2 тис.Рік тому
KTM 85SX with a locked up engine. Could be a top end failure, crank failure or something in the drive side between the crank and clutch assembly. Let’s take it apart and see what failed. #ktm #ktm85 #dirtbike #motorcycle #enginework #shopwork #mxracing
2023 Yamaha YZ250F Engine Rebuild Part2
Переглядів 6 тис.Рік тому
Reassembly of the 2023 Yamaha YZ250F Engine. #dirtbike #enginework #motorcycle #mxracing #shopwork #yamaha #yz250f #yz250fx #enginerebuild
2023 Yamaha YZ250F engine rebuild; Part 1
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2023 Yamaha YZ250F Engine Rebuild. Engine was damaged during a national enduro woods race. This is the disassembly and cleaning of the top end parts. #yamaha #yz250f #yz250fx #enginework #dirtbike #motorcycle #mxracing #shopwork
Modified Machine Works new Dry Break for off road racing!
Переглядів 723Рік тому
New Modified Machine Works Dry Break system for off road racing. For use with the quick fill style gas cans with plunger style receivers. Can be used on IMS, Clarke and Acerbis gas tanks with mounting plate. This is a better version then the IMS red head dry breaks.
KTM 450SX-F seized camshaft retainer bolts.
Переглядів 912 роки тому
Did not expect this to happen. Seized bolts in the KTM 450SX-F head. #shopwork #ktm #ktm450 #enginebuilding
The 2005 Honda CR125 project bike is complete, and under budget!!
Переглядів 5062 роки тому
The 2005 Honda CR125 project bike is complete. Was able to come in basically in budget. Watch to the end of the video to see the 2002 Honda CR250R that blew the budget. Such a fun bike to work on, but the most exotic or expensive but still a great bike build. #cr125 #dirtbike #project #motorcycle #honda #shopwork
2005 CR125 parts update
Переглядів 1202 роки тому
Unboxing of some parts for the 2005 Honda CR125 project bike. Going to look at the work done by ICW Radiators, New Bridgestone Battlecross X31 Tires, SKF products, Phoenix Handlebars and more…
2005 Honda CR125
Переглядів 1,4 тис.2 роки тому
2005 Honda CR125R project bike tear down. Evaluating the next project bike to see what needs to be replaced and what mods we can make. Framing the bike and getting ready for the rebuild.
Hey Thomas, I'm thinking of starting to flip dirt bikes as a side hustle/hobby. I know it won't make me rich but at least keep me busy working on things that fire me up. I'm curious if there is a demand for people wanting to pay others to rebuild their engines? If so, should i pursue that as well or just stick with flipping bikes? Thanks!
@@johnnyclark3633 I rarely take in customer builds who I don’t already know because keeping up with the race bikes take up most of my time. I work a full time job as a quality control engineer. I have three full time riders who race gncc, national enduro and sprint enduro, so those three series with three different riders keeps me busy. I would say there is a demand for building engines for people, and also servicing shocks as most people are afraid of the nitrogen system or getting them bled right. If you offer a service just make sure it’s a full service with vapor honing the parts, being able to cut valve seats and making sure it’s a good rebuild. Most of the engines I rebuild that are not part of our race bikes are engines from people who rebuilt it wrong, messed up something and now need it fixed. While those can be fun, it’s not something you want to be doing every day. The best service to offer people seems to be vapor honing, cutting valve seats, rebuilding cranks with upgraded parts and Cerakote. I get more questions from people looking for those things then full rebuilds. Servicing suspension for me is more enjoyable than engines, the parts take up less space, turn around is quicker and it’s something I can also do easily at the track on the weekends. Engines, especially the modern four stroke, take up a lot of space once you get a few of them disassembled at the same time.
@@ThomasStire517 thanks for that info! I used to be an engineer as well (electrical engineer). I graduated in 2017 from the citadel and worked a few years for a government defense contractor. Then started a small ecommerce business and just built a house in Greeleyville (near kingstree sc) with the wife. I'm looking for additional income thats more hands on aligned with my passion (powersports) while at the same time building a valuable skill in the market.
Evening would you know where the oil galley is the lubes the top cylinder? Mine failed on me from new by the time i put 20 total minutes on my 23 450FX engine woukd stall once up to temperature
Link where to buy it?
Thank you.
What is the cost of each item?
Thank you for sharing, learning a lot from your videos !
man, you know your shit around these bikes! As an experienced mechanic, which motocross bike would you say has lowest running costs and best reliability in long term perspective?
Thank you, I appreciate it. My personal bikes are from the KTM group, I love the 350SXF and the 300SX, but they require more maintenance than other brands. I was the mechanic for Rachel Gutish when she raced the GasGas 350 in GNCC, National Enduro and Endurocross. So I didn’t mind working on those bikes every week as we kept her race bikes maintained throughout the few years. The Sherco 300SEF four stroke she is racing now isn’t bad, but I prefer the MX platform more then enduro based bikes because it’s easier to make power out of a MX style engine, even when adding a wide ratio transmission and flywheel weight. The Sherco builds power differently by design and it’s not something I know a ton of information on since we have only had the bikes since January. Although Rachel did get on the podium at Coker GNCC in WXC pro with a 3rd place. So she definitely likes the bike. As for a brand I’m familiar with and find to be reliable, it’s hard to beat the Yamaha YZ250F/YZ250FX model. I just finished rebuilding the GNCC WXC pro bike (2024 YZ250FX) of Kayla O’Neil after Camp Coker this past weekend. That bike had over 60 hours in it and was still running strong. It was just a good time to rebuild it with the break in the schedule. Last week I rebuilt two YZ250F engines, one a race bike and the other a practice bike for a National Enduro and GNCC rider. Other than a melted stator wire from a crash with another bike, those bikes just needed normal maintenance. No big surprises on the Yamahas. They handle well, come with good suspension parts, make decent power in stock form. They are louder then some other bikes, and the air intake being up front makes weird noises, but you get use to it.
Wow! That's some answer :) I am glad you mentioned KTM. They get a demonized for being unreliable by most riders. I ride street bikes for couple years now, and I am considering to give it a shot with an MX bike. I am Hesitant between YZ125 / YZ250F / SX125 / SX-F 250 (I would buy brand new) I like the Yamaha most but I may get a very good deal on new KTM since I work in company that has a partnership with KTM. I actually like the SX125 most but I have seen some horror stories online about bike breaking down after literally couple of hours on it. What would be your recommendation mate?@@ThomasStire517
Thank you so much for the video! Doing a total rebuild on my 2021 YZ250F and this video answers so many questions!
What are your thoughts about the overall reliability of these motors? It seems like maintenance intervals are pretty frequent at around 12 hours per manual
We used a pencil once to find top dead center. It broke in half. Never again. :)
Wouldn't cleaning the titanium valves remove the coating on then
Unfortunately most OEM titanium valves are not Ti-Ni coated. So the vapor hone running the crushed glass and water slurry is not aggressive enough to cause any damage.
thanks for a great instructional video. I like to use a wooden dowel to support the timing chain during assembly.
This guy gets it
Mine are both stuck and I have broke multiple t30 bits. Not sure what to do.
It’s a process: drill a hole into the bolt head and make sure it goes past the head a few millimeters. Then grind the head off the bolts down to the retaining plate. Once the head is gone and the plate it loose you can get the bolt out like any broken bolt. They will come out once there is no more pressure on them. I’ve have three engines do it so far, most are no issue, but every now and then once comes in with this same problem. Drilling the hole will let you use an extractor and the pressure drilled hole will be centered since you used the T30 hole as a guide. But I’ve only needed the extractor once after grinding the head of the t30 bolt off and getting the retaining plate loose.
Nice to see you! You are great with the bikes!
Thanks, all these years and I’m still playing with dirt bikes. I hope you are doing well!
@@ThomasStire517 I'm just glad that you are still doing what you love. I'm ok. Keep in touch!
Can a customer run the bike with that assembly lube? Will it cycle out of the engine with a few oil changes?
Yes, the assembly lube will mix with the oil, I recommend changing the oil after heat cycles are complete on the engine. This also gives you a chance to inspect the filter and make sure no debris was left in the oil passages.
Great instruction. What piston do you recommend and how much increased the bore after drilling pls.?
Always measure the bore, this was the size A piston based on measurements.
If it sucked dirt in, did you check the crank?
Everything gets checked. Showing every detail would be a 5hr video.
Why did you not replace the cam chain?
Timing chain was not damaged. This engine had less then 4hrs total on it, including the race. Timing chain gets replaced every 12hrs unless it’s measured and found to be stretched. Part’s always get checked before any reassembly.
Looking for words of wisdom. Have a chance to get a 1991 cr 125. What may be considered about, look for that may be wrong or done also whats a fair price depending on x y or z? I'm 61 years 180lb experienced rider use be able to enjoy my cousins when I was a kid. I won't be racing project bike for local trails from my house enjoy what it has to offer at top end.
great video keep up the work, i have a question, i bought a bike a 2004 yz250f and the valve is lock up is there anything that i can do to unlock the valve
Just one valve is stuck? It could have damaged the valve guide and the stem and guide are seized. The other issue could be a bent valve. A bent valve can get jammed in the valve guide. Both cases will require new guide and valve. If you have Instagram send me a DM at tlstire517 with pictures of the head. I assume you have removed it?
Hi there can you please tell me the dimensions for the wooden stand that your motor is sitting on as I would love to make one up as ive got a bike build wr450 2018 engine it need full top end done also if you have any good tips on installing timing chain cylinder and head
Sure, this is the small one, it’s outside dimensions are 10.5” x 10.5” I also have a medium sized one that is 12.5” X 12” and it works well for the larger engines like a 450. Engine stand is best, but it had an engine on it already. So I used the wood as a base to stabilize the engine. We use to build them with the wooden stands all the time. Timing chain is not too bad, have both cams in, pulled towards the side of the head so you can tilt them down. Start with the exhaust cam first, wrap the chain around the gear with the marks lined up for tdc, then the intake and rock them into place. There is a part 2 video when I installed the cylinder and head.
Thanks so much for your reply’ I’ve just made the wooden stand up for now and I’ve also purchased a ballards engine stand from mx store but there on back order here in Australia I’ve Got a few more questions for you to answer if you can please answer them it would be most appreciated’ I have a wr450 2018 It had around 76 hours on her only road ridden but I wanted to pull it down and put a new timing chain and piston rings gaskets etc I’ve had the cylinder diamond honed to put the cross hatching back into the cylinder so the rings seat as there nikalsil plated electorsil here in Australia did that as they are the best cylinder shop here in Australia for nikalsil cylinders Anyways I’m up to where I’m checking my ring end gaps The first ring is the ring that has a bevel at top and bottom edges correct it also has a T and that faces upwards correct? And in the service manual it says the 1st ring end gap should be 0.20mm 0.30mm I’ve put the ring in the cylinder about 10mm down with the old piston witch I left the old second ring still on the piston so when I push the piston down the second ring stops it from going down past the approximately 10mm mark and I then put a fila gauge in the 1st ring end gap and I’ve got slight drag at 0.20mm Is this ok? Ok on the second ring gap it says in service manual 0.35mm 0.50mm and I get slight drag at 0.35 is this also ok ? Should I also check the two bottom oil rings I was also told they don’t need to checked ? Also should I use permatex assemble lube like you did when installing the piston in the cylinder or use mineral oil I was told the rings won’t seat if I use assembly lube but I’ve seen you use it and I don’t think you would use it if it was going to not let the rings seat When torquing the head in service manual it says to use Molybdenum Disulfide Grease on the head bolts and washes And also Molybdenum Disulfide Grease on cam lobes in your video I seen you use assembly grease what’s better in your opinion Should I follow the manual on this one or you ? Also what’s the best method of running in the motor after everything is installed like how many heat cycles what fuel should I use should use a standard NGK Plug Or a iridium NGk plug I’ve purchased motul mineral oil for break in as I was told this is the best way to run it in ? Since the bike was new after mineral oil break in it has always run motul 300v 10w-40w Any tips of other good weights of oils you might no of Sorry about all the questions it’s my first time doing a 4 stroke engine I’ve have done 2 strokes before but the machine shop did all the ring end gaps and stuff like that for me but I wanna learn from someone like your self
I found your video because I have some oil leaking between the blue valve cover and the head. Hoping its just the gasket, is it best to pull the whole motor, or can you just take the tank off and get to the valve cover
@@JoeyWashburn you can replace the valve cover gasket without removing the engine. Just remove the fuel tank and you will be able to replace it. What’s the year and size of your bike? The 2023 Yamaha YZ250F valve cover part number is 1SM-11193-00-00 and is about $20 from Rocky Mountain ATV/MC. If you have Instagram send me a DM at tlstire517 and I’ll send you the gasket if it’s the same part number for your bike.
It’s a 2022 yz250f
She’s a beauty nice and clean, a keeper 👍
Awesome revival to a legendary dirt bike. Really well filmed and explained!
Can’t wait to see what’s to come on this channel