Mini LED Dispensing with LSR on marco’s Marc2 Gantry System
Mini-LEDs have quickly become the technology of choice for next-generation displays, automotive lighting, and a myriad of other applications. Their diminutive size allows for higher pixel density, improved color accuracy, and greater energy efficiency. As the demand for mini-LEDs continues to surge, so does the need for innovative dispensing solutions that ensure flawless performance and longevity.
With the development of the marc2 Gantry System, marco overcomes the challenges of dispensing mini-LEDs with liquid silicone rubber (LSR). This process involves placing and securing these tiny components onto substrates with microscopic precision.
Traditional dispensing methods often fall short, leading to issues such as misalignment, inconsistent adhesion, and potential damage to the delicate LEDs. These challenges underscore the necessity for a material that not only provides precision but also protects the LEDs from environmental factors and mechanical stress.
The marco marc2 Gantry System offers a large work surface of 619 x 940 x 126 mm within a compact footprint and lightweight design, providing ample space for various applications without occupying excessive space. This system is capable of both dot and line dispensing, thanks to its high-tech dispensing systems with piezo valves, ensuring precise application of fluids.
The marc2 Gantry System supports a high tool load such as a MultiHead dispensing system while maintaining high acceleration, enhancing productivity and efficiency. Its SMEMA-compliant interfaces allow seamless integration into existing production lines, facilitating smooth workflow and interoperability with other equipment.
The modular design accommodates various media, air, and cooling water supplies, offering flexibility and adaptability to different production requirements. Moreover, pre-installed interfaces enable easy integration of additional units and tools, ensuring the system can evolve with future needs and advancements.
Additionally, the gantry system can be equipped with fluid supply systems, mixing heads, PushMembranes and other tools, always customised to provide the best solutions and results.