![Kamal Banerjee](/img/default-banner.jpg)
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Kamal Banerjee
India
Приєднався 21 тра 2023
Welcome to my channel " Internet Quality Academy". This channel is specially designed for the Civil Engineer who wants to pursue their career in the Construction Quality Control. This channel is providing knowledge, strategies , tips to get the dream job in the Quality Control field.
Hi, I am Kamal Banerjee, a civil engineer and expert in quality control and quality assurance in the construction. I have more than 20 years of experience in the quality control in India and overseas.
I am on a mission to help young civil engineer to achieve their dream in quality control fields.
Lets, share your view and let me know how can I help you?
I am glad to help you in your journey.
To your Success
Kamal Banerjee
Hi, I am Kamal Banerjee, a civil engineer and expert in quality control and quality assurance in the construction. I have more than 20 years of experience in the quality control in India and overseas.
I am on a mission to help young civil engineer to achieve their dream in quality control fields.
Lets, share your view and let me know how can I help you?
I am glad to help you in your journey.
To your Success
Kamal Banerjee
Master the 7 QC Tools. Essential Techniques for Quality Improvement
Master the 7 QC Tools: Essential Techniques for Quality Improvement.
00:00 Introduction
00:58 What is 7 QC tools?
02:54 What are 7 QC tools?
03:33 Benefits of 7 QC Tools.
08:44 Cause and effect diagram or Fishbone or Ishikawa diagram
10:11 Check sheet
11:39 Control Chart.
12:56 Histogram.
13:34 Pareto Chart or 80/20 Principles.
16:02 Scatter Diagram
16:56 Process Flow Chart
Welcome to our channel! In this video, we dive deep into the 7 QC Tools that every quality professional, engineer, and manager should know. These tools are the cornerstone of effective quality control and improvement, helping you identify, analyze, and solve quality-related issues in any process or industry. Whether you're new to quality management or looking to refresh your knowledge, this comprehensive guide will provide you with the insights you need to master these powerful tools.
🔍 What You'll Learn:
Introduction to the 7 QC Tools: We'll start with an overview of what the 7 QC Tools are and why they are vital for any quality management system.
Tool 1: Cause-and-Effect Diagram (Fishbone/Ishikawa Diagram): Learn how to use this tool to systematically identify the root causes of problems and visualize the relationships between them.
Tool 2: Check Sheets: Discover the simplicity and effectiveness of check sheets for collecting and analyzing data in real-time, making it easier to track and monitor issues.
Tool 3: Control Charts: Understand how control charts help monitor process variation over time, allowing you to distinguish between common and special causes of variation.
Tool 4: Pareto Analysis: Explore how the Pareto Principle (80/20 rule) can be applied to identify the most significant factors in any problem, enabling you to prioritize your improvement efforts.
Tool 5: Histograms: Learn how histograms visually represent the distribution of data, helping you understand the underlying patterns and variability in your process.
Tool 6: Scatter Diagrams: See how scatter diagrams can reveal relationships between two variables, aiding in the identification of potential cause-and-effect relationships.
Tool 7: Flowcharts: Get to grips with flowcharts, a vital tool for mapping out processes and identifying bottlenecks, inefficiencies, and areas for improvement.
🌟 Why It’s Important:
The 7 QC Tools are indispensable for anyone involved in quality control and continuous improvement. By mastering these tools, you can effectively analyze data, identify problems, and implement solutions that lead to better quality outcomes and enhanced operational efficiency.
🚀 Take Action:
By the end of this video, you'll have a solid understanding of the 7 QC Tools and how to apply them in your work to drive quality improvements. Whether you're in manufacturing, construction, service, or any other industry, these tools will help you achieve your quality goals.
Don’t forget to like this video, subscribe to our channel, and hit the notification bell to stay updated with more valuable insights into quality management and process improvement.
🎬 Watch More:
ua-cam.com/video/_37p2EEa4kc/v-deo.html
ua-cam.com/video/j0M9JOI2Kcw/v-deo.html
ua-cam.com/video/jj-97iGYf-E/v-deo.html
🔗 Connect with Us:
bit.ly/m/Kamal-Connect
#7QCTools #QualityControl #QualityManagement #ContinuousImprovement #FishboneDiagram #ParetoAnalysis #ControlCharts #ProcessImprovement
00:00 Introduction
00:58 What is 7 QC tools?
02:54 What are 7 QC tools?
03:33 Benefits of 7 QC Tools.
08:44 Cause and effect diagram or Fishbone or Ishikawa diagram
10:11 Check sheet
11:39 Control Chart.
12:56 Histogram.
13:34 Pareto Chart or 80/20 Principles.
16:02 Scatter Diagram
16:56 Process Flow Chart
Welcome to our channel! In this video, we dive deep into the 7 QC Tools that every quality professional, engineer, and manager should know. These tools are the cornerstone of effective quality control and improvement, helping you identify, analyze, and solve quality-related issues in any process or industry. Whether you're new to quality management or looking to refresh your knowledge, this comprehensive guide will provide you with the insights you need to master these powerful tools.
🔍 What You'll Learn:
Introduction to the 7 QC Tools: We'll start with an overview of what the 7 QC Tools are and why they are vital for any quality management system.
Tool 1: Cause-and-Effect Diagram (Fishbone/Ishikawa Diagram): Learn how to use this tool to systematically identify the root causes of problems and visualize the relationships between them.
Tool 2: Check Sheets: Discover the simplicity and effectiveness of check sheets for collecting and analyzing data in real-time, making it easier to track and monitor issues.
Tool 3: Control Charts: Understand how control charts help monitor process variation over time, allowing you to distinguish between common and special causes of variation.
Tool 4: Pareto Analysis: Explore how the Pareto Principle (80/20 rule) can be applied to identify the most significant factors in any problem, enabling you to prioritize your improvement efforts.
Tool 5: Histograms: Learn how histograms visually represent the distribution of data, helping you understand the underlying patterns and variability in your process.
Tool 6: Scatter Diagrams: See how scatter diagrams can reveal relationships between two variables, aiding in the identification of potential cause-and-effect relationships.
Tool 7: Flowcharts: Get to grips with flowcharts, a vital tool for mapping out processes and identifying bottlenecks, inefficiencies, and areas for improvement.
🌟 Why It’s Important:
The 7 QC Tools are indispensable for anyone involved in quality control and continuous improvement. By mastering these tools, you can effectively analyze data, identify problems, and implement solutions that lead to better quality outcomes and enhanced operational efficiency.
🚀 Take Action:
By the end of this video, you'll have a solid understanding of the 7 QC Tools and how to apply them in your work to drive quality improvements. Whether you're in manufacturing, construction, service, or any other industry, these tools will help you achieve your quality goals.
Don’t forget to like this video, subscribe to our channel, and hit the notification bell to stay updated with more valuable insights into quality management and process improvement.
🎬 Watch More:
ua-cam.com/video/_37p2EEa4kc/v-deo.html
ua-cam.com/video/j0M9JOI2Kcw/v-deo.html
ua-cam.com/video/jj-97iGYf-E/v-deo.html
🔗 Connect with Us:
bit.ly/m/Kamal-Connect
#7QCTools #QualityControl #QualityManagement #ContinuousImprovement #FishboneDiagram #ParetoAnalysis #ControlCharts #ProcessImprovement
Переглядів: 7
Відео
10 Secrets of Quality Control Every Engineer Should Know
Переглядів 217 годин тому
10 Secrets of Quality Control Every Engineer Should Know 00:00 Introduction 00:58 Power of Root Cause analysis. 03:26 Importance of Quality Management Approach. 04;46 Integrating Quality Control early in design phase, 05:51 The role of Communication in Quality Control. 07:09 Data Driven decision making, 08:31 Understand the cost of Poor Quality. 10:22 Supplier Quality Management. 11:51 Secret o...
The Seven Quality Management Principles. A Comprehensive Guide
Переглядів 2516 годин тому
The Seven Quality Management Principles: A Comprehensive Guide 00:00 Introduction 01:38 Customer Focus. 04:29 Leadership 06:34 Engagement of People. 09:05 Process Approach. 11:11 Improvement. 12:27 Evidence based decision making. 14:20 Relationship Management. Welcome to our channel! In this enlightening video, we explore the Seven Quality Management Principles that are foundational to achievin...
Manufactured Aggregates as per Indian Standards. A Complete Guide.
Переглядів 32День тому
Manufactured Aggregates as per Indian Standards: A Complete Guide Description: Welcome to our channel! In today's video, we delve into the topic of Manufactured Aggregates as per Indian Standards-a crucial aspect of modern construction practices. As the demand for sustainable and high-quality building materials grows, manufactured aggregates have emerged as a vital component in construction pro...
Understanding IS 456 Amendment 6 : Comprehensive Explanation & Key Takeaways
Переглядів 6714 днів тому
Understanding IS 456 Amendment 6: Comprehensive Explanation & Key Takeaways Welcome to our channel! In this in-depth video, we dive into the latest updates and changes brought by Amendment 6 to IS 456, the Indian Standard code for the "Plain and Reinforced Concrete - Code of Practice." Whether you're a civil engineer, contractor, or construction professional, staying updated on these amendments...
Master the PDCA Cycle : A Powerful Tool for Continuous Improvement
Переглядів 2414 днів тому
Master the PDCA Cycle: A Powerful Tool for Continuous Improvement Welcome to our channel! In this insightful video, we delve into the PDCA Cycle, also known as the Plan-Do-Check-Act Cycle, a fundamental tool for continuous improvement in both business and personal projects. Whether you're a project manager, a quality control specialist, or someone looking to enhance efficiency in any area of yo...
Silt Content of Sand. Testing and Guidelines as per IS Code
Переглядів 5021 день тому
Silt Content of Sand: Testing and Guidelines as per IS Code 00:00 Introduction 01:37 What is Silt content of sand? 03:50 Why silt content is important? 06:34 Relevant IS code for silt content. 06:56 How to determine silt content? 10:27 What is acceptable limit of silt content? In this video, we dive into an essential aspect of construction quality control-understanding the silt content of sand ...
Material Quality Management in Construction. Ensuring Excellence in Every Build
Переглядів 3521 день тому
Material Quality Management in Construction: Ensuring Excellence in Every Build. 00:00 Introduction 01:43 How to select materials? 05:15 Material Check at site. 07:38 Storage and Handling of materials. 09:32 In process Quality Control 11:08 Post Construction material Evaluation 12:33 Continuous improvement and feedback Welcome to our channel! In this video, we dive deep into the crucial topic o...
Continuous Improvement in Quality Control Strategies for Excellence in Construction
Переглядів 1528 днів тому
Continuous Improvement in Quality Control: Strategies for Excellence in Construction 00:00 Introduction 01:05 What is Continuous Improvement? 04:10 Why Continuous improvement is crucial? 08:31 Key Principle of Continuous improvement. 14:50 Different methods of Continuous Improvement Welcome to our channel! In this insightful video, we delve into the concept of continuous improvement in quality ...
Initial and Final Setting Time of Cement: Importance & Test Procedure | Comprehensive Guide.
Переглядів 15Місяць тому
Initial and Final Setting Time of Cement: Importance & Test Procedure | Comprehensive Guide. 00:00 Introduction 00:54 What is setting time of cement? 02:02 What is initial and final setting time of cement? 03:52 What is Plasticity? 04:49 Why Setting time is Important? 06:35 Relevant IS Code 07:05 Testing apparatus for setting time of cement. 07:25 Temperature and humidity of testing laboratory....
Normal Consistency of Cement and Its Test Procedure | Comprehensive Guide.
Переглядів 60Місяць тому
Normal Consistency of Cement and Its Test Procedure | Comprehensive Guide. 00:00 Introduction 01:00 What is Consistency? 02:05 What is normal consistency of cement? 03:39 Why Consistency is important? 05:48 Relevant IS code for Consistency of cement? 06:30 Testing apparatus of consistency of cement? 07:00 Temperature and Humidity for test 07:30 Vicat Apparatus details. 09:43 Test procedure of c...
Comparison of Pre Stressed and Post Tensioned Concrete
Переглядів 24Місяць тому
Comparison of Pre-Stressed and Post-Tensioned Concrete | Comprehensive Guide Welcome to our channel! In this comprehensive video, we explore the key differences between pre-stressed and post-tensioned concrete. Understanding these two advanced construction techniques is crucial for civil engineers, construction professionals, and students. This video will provide a detailed comparison, highligh...
How to prepare pile cap bar bending schedule ? Step by Step Guide.
Переглядів 48Місяць тому
How to Prepare Pile Cap Bar Bending Schedule | Step-by-Step Guide. Welcome to our channel! In this comprehensive video, we take you through the detailed process of preparing a Bar Bending Schedule (BBS) for a pile cap. A well-prepared BBS is crucial for ensuring accurate cutting, bending, and placement of reinforcement bars in construction. Whether you're a civil engineer, construction professi...
Calculation of Grading Zone of Sand as per Indian Standard
Переглядів 31Місяць тому
Calculation of Grading Zone of Sand as per Indian Standard
Bulking of Sand Understanding, Causes, and Mitigation
Переглядів 49Місяць тому
Bulking of Sand Understanding, Causes, and Mitigation
GGBS Enhancing Concrete Performance and Sustainability in Construction
Переглядів 53Місяць тому
GGBS Enhancing Concrete Performance and Sustainability in Construction
Understanding Environmental Exposure Conditions as per Indian Standards
Переглядів 27Місяць тому
Understanding Environmental Exposure Conditions as per Indian Standards
Mix Design of Self Compacting Concrete SCC as per Indian Standard
Переглядів 198Місяць тому
Mix Design of Self Compacting Concrete SCC as per Indian Standard
Self Compacting Concrete SCC and Its Properties as Per Indian Standards
Переглядів 562 місяці тому
Self Compacting Concrete SCC and Its Properties as Per Indian Standards
Understanding Grading Zones of Sand as per Indian Standard
Переглядів 622 місяці тому
Understanding Grading Zones of Sand as per Indian Standard
Understanding Porosity and Absorption of Aggregates in Concrete
Переглядів 502 місяці тому
Understanding Porosity and Absorption of Aggregates in Concrete
Lap Length vs Development Length in Reinforced Concrete:- Key Differences Explained
Переглядів 642 місяці тому
Lap Length vs Development Length in Reinforced Concrete:- Key Differences Explained
Concrete Mix Design Using Fly Ash as Part Replacement of Cement as per IS 10262
Переглядів 842 місяці тому
Concrete Mix Design Using Fly Ash as Part Replacement of Cement as per IS 10262
Understanding Nominal Cover, Effective Cover, and Effective Depth in Construction
Переглядів 362 місяці тому
Understanding Nominal Cover, Effective Cover, and Effective Depth in Construction
How to Write a Quality Assurance Plan: Step by Step Guide for Construction Projects
Переглядів 412 місяці тому
How to Write a Quality Assurance Plan: Step by Step Guide for Construction Projects
Everything You Need to Know About Epoxy Flooring : Benefits, Applications, and Installation Guide
Переглядів 272 місяці тому
Everything You Need to Know About Epoxy Flooring : Benefits, Applications, and Installation Guide
Understanding Segregation and Bleeding in Concrete: Causes, Effects, and Prevention
Переглядів 462 місяці тому
Understanding Segregation and Bleeding in Concrete: Causes, Effects, and Prevention
River Sand vs Crushed Sand A Comparative Study for Construction
Переглядів 373 місяці тому
River Sand vs Crushed Sand A Comparative Study for Construction
Concrete Mix Design Procedure as per Indian Standard IS 10262.
Переглядів 1423 місяці тому
Concrete Mix Design Procedure as per Indian Standard IS 10262.
Understanding Properties of Fly Ash Bricks According to Indian Standards
Переглядів 543 місяці тому
Understanding Properties of Fly Ash Bricks According to Indian Standards
Very Knowledgeable, Thank You Sir...
You are welcome.
👍🏽
Informative...
Thank you very much.
দাদা আমি কী আপনার মোবাইল নং পেতে পারি?
Message me.
@@InternetQualityAcademy okay dada
@@InternetQualityAcademy Dada Aamar naam prankrishna Das. aami w.b bankura district thake bol6ilam. Aami 1jon rmc Lab. Technician. Onek somoy onek bishoye doubt thake , se gulo Clear kortam . Aapnar title dekhe mone ho66e aapni o Bangali.
@@prankrishnadas5549 Ha. Amio Bengali. Ask me if you have doubt, will try to resolve.
@@InternetQualityAcademy Dada concrete mix design r sombondhe ki6u abong onnyo r I kichu jiggas korbo, jekhane na parbo.
Nice know
Thanks
Well Explained 👍🏻
Thanks
Sir please do a video of self compacting concrete and how to cast scc cubes.
ua-cam.com/video/0Qneamx5ICE/v-deo.html Check this- Mix design of self compacting concrete.
@@InternetQualityAcademy Wth Maximum nominal of aggregate 10mm. The design criteria is changing and how to take correct values while using 10mm agg. Proper way to cast Scc cubes.
@@CONCRETEEXPERTSQAQC I am preparing video on that . Wait , will upload soon.
❤❤❤❤❤❤❤❤good explanation
Thank you.
I think this difference video 1st in youtube...
Sir your thoughts and ideas for Making quality control engineers more knowledgeable. Your efforts are highly appreciated And keep updating sir❤ Please
Thank you very much.
Sir this acceptable limit (8 percent) is only for natural sand... Can you please mention M Sand acceptance limit as per IS code... Because now a days we are using M Sand only...
M.sand silt should not be more than 15%
@@CONCRETEEXPERTSQAQC IS code & page number please sir
@@gobinathan1409 As per is 383:2016 Clause 5.2.1
@@gobinathan1409Is 383: 2016, Clause 5.2.1 Check Table 2 and pg no is 3
@@gobinathan1409 Check IS 383 Table 2.
Sir do a Trail mix. For scc concrete with 10mm aggregate. Many people are asking this.
Sure, I will
Your thoughts and explanation is great sir. Keep updating more 🙌
Thanks
Good one sir , keep updating more.🎉🎉
Thank you very much.
Sir wrong target mean strength formula fck+1.65*standard deviation
This formula is when you designing the mix but for acceptance criteria is different.
Sir, if possible please post Concrete yeild test procedure and acceptance criteria...
Nice sir
Thank you
In your trial proportion you are taking cement 452 kg and Flyash 158 kg ( 452 kg is the total cementitious material na )
Yes , 452 kg is total cementitious materials.
No, it is only cement content & not totally cementitious content. 0.42 was evaluated from the graph mentioned & this graph is based on cement content. Therefore, 190/0.42 is the cement content only and not as a cementitious content.
What is the cost of Alum formwork
Very informative I subscribed
Thanks
Very informative, I subscribed
Thanks
In general, a very good presentation for learners and young engineers to start with except a few points which may have some contradiction. Let me explain one by one. 1) W/C selection - The general curve given in IS 10262, actually based on normal slump concrete and not for SCC. So calculation of w/c ratio from that curve may be not sufficient. It will always be on the higher side than what is actually needed lower value for SCC. For example, with the same w/c ratio of 0.42, one may not have same strength for normal concrete as well as SCC for M30 grade. M30 SCC will always show lesser strength than normal M30 grade concrete because of higher paste content and in other words comparatively with lower A/C ratio. So in this case some margin is to be considered at least (-) 0.02. say the w/c ratio may be considered as 0.40 in place of 0.42. Now the only cement content will be = 190/0.40 = 475 kg in place of 452 kg. 2ndly, while calculating only cement content through w/c ratio, we need to increase total cementitious fines at least 10% of the cement content as per IS 10262, in case of SCM addition like PFA.That means final cementitious content should be at least = 475*1.10= 522 kg. Therefore , final w/c ratio now will be 0.36 (190/522). It is done because of getting equivalent strength in comparison with only cement mix. Blended mix is little prone to Shrinkage cracks and carbonation of concrete.and hence these two effects are compensated with lowering w/c ratio little lower. Considering all above, we can finalize the cementitious content as follows.... Cement = 340 kg PFA = 182 kg Free water = 190 kg W/C = 0.36. 3rdly, W/P ratio by volume (0.85 to 1.10) may be applicable for lower or moderate strength of concrete but certainly not applicable in high strength Concrete like grade M60 and above. In such cases we already observed that this ratio is always less than 0.85. we generally get this ratio in such grades very close to 0.70. Powder content (400 to 600 kg) also may not be applicable in such high grades where we all saw that it ranges between 650 to 700 kg in such grades. So in SCC design IS 10262 alone is not sufficient to follow. It needs some revisions immediately. Thanks Mr. Kamal to deliver a good presentation on SCC in general.
Thank you very much for your explanation. True, SSC is special type of concrete and it is a vast subject. One can go deeper and deeper on this subject. I always try to give some basic ideas for the new comer. Thank you very much for liking my presentations. Above all , your suggestion is always special to me and it helps me to grow.
Thanks Mr. Kamal. The presentation was indeed very good and explanatory.
@@nirmalendukargupta201 Your word is my inspiration. Thank you.
my interview in next week I want to see all of your videos regarding quality control thank you sir for briefing
Wish you all the best for your interview.
Dear sir please provide the Pdf also
Sure.
Please what's the purpose?
I am not clear what you want to know. Please clarify
Sir, the cement calculation is wrong, specific gravity you have taken is 2.88 but initially you have corrected it to 3.15.
Thanks for bringing in to the notice,
Nice
Thanks For Shearing...
You are welcome.
Make a video about how to develop Filed Quality and Inspection Testing Plan As Per Site Condition, project valuation.
Sure
Insightful
Thank you.
hii sir, thx for your information...can i get sample pqp format for more understanding
Send me your mail ID.
Informative...
Thank You
Please make video in detail...
Sure. I will
Sir why you saying that "concrete production" terms when you discuss about 1st grade Fly Ash. Concrete Production Terms Denote Concrete Production Process, In This Process We Are Use 2nd Grade Fly Ash, As A Minerals Admixture. I Think Concrete Production Word Only Applicable In 2nd Grade Fly Ash Properties Discussion. 5:14
1.1 This standard (Part 1) covers the extraction and the physical and chemical requirements of pulverized fuel ash for use as pozzolana for manufacture of cement and for part replacement of cement in cement mortar and concrete. This is code saying but you are right , grade-II fly ash used widely.
Informative...👍
Thanks For Shearing...
Thanks
ভাই তুই আরো শীর্ষে পৌঁছে যা❤
Excellent lecture dear Kamal Dada!!! Highly appreciated.
Thanks
Nice knowledge
Thanks
Sir in my site laboratory i have semi digital hydraulic machine not letest digital one, in this machine I didn't get perfectly set rate of loading. This machine have only one hydraulic pressure controler i didn't control rate of load 140 kg/cm² per min,14N/mm² per min or 5.2 kn per sec. If rate of loading is higher how effect in concrete spaceman strength reading.
Higher rate of loading will give more strength. Then correction factor to be applied to calculate the actual strength.
@@InternetQualityAcademy how to apply correction factor in higher strength reading value...
Please, point 5 isn't clear.
We are calculating plaster qty in wet volume but when we mix the raw material that is in dry condition. In order to get the exact amount we need to first convert from wet volume to dry volume and the conversion factor is 1.33.
Very helpful points for QA QC engineer
Thank you
Good One...👍👍👍
Thank you.
Informative video
Thank you very much
Sir why didn't use specific mandrel For Bar Bending...???
Ensuring right mandrel is real challenge. Nice observation.
@@InternetQualityAcademy In Higher Dia Of Bar Definitely Should Be Use...
@@priyotoshmandal.1486 Definitely, otherwise it will be a problem while bending.
I think link bar should be placed properly
Good video ❤❤🎉
💌💌
Thank you for those hearts ❤
Sir please make a video on mix design
Sure, will make video on mix design.
Hello sir if we have 5,6,7,9,10,11 nos of set to test so how can we make group of 4 non overlapping set on mentioned number of set can you explain it.
You can make any 4 consecutive set but not a single sample should overlap. As an example you can make 1234 or 5678 etc.
Nice explanation sir
Thank you