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Steve Aitken
Приєднався 6 чер 2013
Відео
Triumph Street Triple vs T40 Torx Bits - 08 Jan 2020
Переглядів 1585 років тому
Replacing the rear rotor (disc) on a 2009 Triumph Street Triple. Covers the methods tried to remove the Loctited-in T40 Torx bolts - and which method worked in the end.
Yakitty Yak Yak Yak - 03 Nov 2019
Переглядів 1765 років тому
Making some cradles for my bro's new kayak, so it sits better on the trailer. Used composite techniques learned from making composite model aircraft wings.
Two part polyurethane first use 25 October 2019
Переглядів 3505 років тому
Testing out a new brand of free-rise, two-part, rigid polyurethane foam. I'm very happy with the results, considering the mixing is done by hand, in a very short window. The part is a plug for an A6 Intruder PSS model.
Manilla Slope Fest - 2019
Переглядів 1 тис.5 років тому
A collage of videos from the annual event at Mt. Borah, near Manilla, NSW. I don't know where the video 'artifacts' come from, they are not on the original files. I hope it's not too distracting. Cheers, Steve.
Warbit Wing With Cork Infill 28 July 2019
Переглядів 4895 років тому
My first 'proper' hollow-moulded wing, utilising 1mm cork as the sandwich material. The result is a very solid wing.
Laying Up The Skull Fabric Elf Wings - 27 July 2019
Переглядів 4595 років тому
My first attempt at laying a patterned fabric underneath the veil cloth. My test piece was promising, so here's hoping. The wing is for a 60" bagged Elf.
Steve's Shed Storage Solutions - 14 July 2019
Переглядів 5155 років тому
Just a quick walk around the shed to see the various storage devices I have employed.
Rico and Lunatic Joiner Bars and Joiner Boxes - Part Two
Переглядів 8645 років тому
Outlining the process I use to make wing joiner bars, and the joiner boxes that form part of the wing structure. The Rico is a 2.5m composite RC Glider, and the Lunatic is a 2m composite RC glider, with an electric nose option.
Rico and Lunatic Joiner Bars and Joiner Boxes - Part One
Переглядів 1,1 тис.5 років тому
00:05 "Laying up the joiner boxes" 15:13 "Some pics of the basic components of the "Frog"" 18:57 "Opening the joiner box 'moulds'" 29:39 "Opening the joiner bar moulds" Outlining the process I use to make wing joiner bars, and the joiner boxes that form part of the wing structure. The Rico is a 2.5m composite RC Glider, and the Lunatic is a 2m composite RC glider, with an electric nose option.
Matt's Warbit - Tuning the CG in Light Air
Переглядів 515 років тому
Matt's Warbit - Tuning the CG in Light Air
First Rico Fuselage out of the moulds -14 April 2019
Переглядів 3,2 тис.5 років тому
My first fuselage with the new Rico features, namely; moulded in rudder, RG15 shoulder sections, carbon and kevlar reinforced fibreglass construction, and smaller canopy opening. These last two points make this fuselage multiple-times stronger than the original Ricochet fuselages.
Expoxy Saturated MDF - First Go - 07 April 2019
Переглядів 1,2 тис.5 років тому
Making epoxy saturate into MDF using a heat gun. This is a great way to seal your MDF, to keep moisture out or, as in this case, to ensure the surface provides a clean release after moulding.
Al's Revamped Slope Ricochet Maiden - 03 March 2019
Переглядів 2795 років тому
After about 18 years, and any number of owners, this particular Ricochet made its way back to Alan, the original builder. Al has spent a few months meticulously refurbishing the complete airframe, keeping it true to the original build. It looked great and flew just as well.
Elf Bits "Out of the Bag" Part 2 of 2
Переглядів 3595 років тому
Elf Bits "Out of the Bag" Part 2 of 2
Elf Bits "Out of the Bag" Part 1 of 2
Переглядів 3735 років тому
Elf Bits "Out of the Bag" Part 1 of 2
New Improved Rico - Poravering Fuz Moulds - Part 2
Переглядів 2766 років тому
New Improved Rico - Poravering Fuz Moulds - Part 2
New Improved Rico - Poravering Fuz Moulds - Part 1
Переглядів 3056 років тому
New Improved Rico - Poravering Fuz Moulds - Part 1
My First Rico Tails - "The Knuckle-head Manoeuvre"
Переглядів 1726 років тому
My First Rico Tails - "The Knuckle-head Manoeuvre"
Blue and White Lunatic Maiden 04 November 2018
Переглядів 1906 років тому
Blue and White Lunatic Maiden 04 November 2018
The maiden flight of Peter's Orange Lunatic.
Переглядів 3196 років тому
The maiden flight of Peter's Orange Lunatic.
Lunatic Tail Moulds from DIY Corian
Переглядів 2,4 тис.6 років тому
Lunatic Tail Moulds from DIY Corian
I have wanted to do this in a mold, put in fiberglass first the put in the rest over it
Like the peel ply to help it out of the mold!!!!
ever try a vib saw to help move the bubbles out of it?
hi Steve what material do you give for the hinges??
Hello brodher
english imbecile
Very useful, thank you!
👍🌬️🌪️
Hallo Steve I like the video What is the materiaal for the hinges
Traction / keep the dust down turf! Looks like a great time! Nice to meet you. Thanks for sharing!
Hey Steve great job, Like your work and I’ve bought the bits from Bunnings to make a frog. Thanks Paul D 👍
Very informative Steve thanks for sharing🙂
Ногти подстриги.
Hi there, may I know how you made your plastic bladder with inner wing like that?
I learn the hard way never try to open a mold from the middle, All ways start at a end, Been doing mold work for 45+ years
Hey Kevin, love your work and I've learned heaps from your videos. I'm flattered you've watched one of mine !!! Cheers, Steve.
I wanna do that! Nice....
Do you still have this glider ?
That's the orange one I made for Peter. Yes, he flies it most days he's at the hill.
I thought the wings are ready covered with a veneer. So are you adding glass over the veneer to give strength? What weight?
No Ian, the wings are just blue-foam cores covered with glass and carbon, as in the below video. Typical weight for a panel has been 200g, but understand each wing has a 50% D-box constructed of 200gsm carbon cloth, so we've been making them tough, not particularly light. AUW is around 800g and they fly great at that. Cheers, Steve. ua-cam.com/video/pjoKsXbOVQ4/v-deo.html
Tell me name which chemical .are used .and quantity pls
I want start my business marking sheet. Can you help me how can I make .. pls provide me full information how can make it product
Steve Aitken DIY Corian is a mixture of a Low Viscosity epoxy laminating resin, a super-slow hardener (to minimise heat generated, and to prevent exotherm), and ATH (Aluminium Trihydrate) powder. I use it to back moulds for composite parts, rather than the traditional multiple layers of resin and cloth. www.googleadservices.com/pagead/aclk?sa=L&ai=DChcSEwifkNaM6bjtAhXV7e0KHZCiBRYYABADGgJkZw&ohost=www.google.com.au&cid=CAESQeD20XtftfUbBWtf2blWKPCaXWHfDgDkFJ6kERjgEq4tuvPpCSPBnNLnMKUN-OWlfDX4caIdq3GWv1Loz17mAwxu&sig=AOD64_26OFDpsjwDkcbIsx1zhBLwOPd2qg&ctype=5&q=&ved=2ahUKEwjCw86M6bjtAhVxMOwKHR38C5kQ9aACegQIDRBT&adurl=
What resin do u use
I use a laminating resin made by ATL Composites on the Gold Coast in Queensland. It's called Kinetix and I use the R246 resin and a variety of hardeners, but mostly the H126 Super Fast. I used to use the H128 Fast hardener, but with the newer formulation of the 246, it now requires post-curing. Here's a link to their data sheet on the 246, I've loaded it onto my Google Drive because I can't attach it here. drive.google.com/file/d/1_8Ul2s4vbK5gYhWrpW_10vzZv7TAFPf_/view?usp=sharing
Hi, Steve can you please share your contact details on connectdj1@gmail.com
nice wing !!! what kinf of paint did you use ? did you first paint the mylars?
Hi Juan, thanks for the compliment - I was certainly happy with it. That mylar was painted with spray-can acrylic lacquer. These days I use a small HVLP spray gun, but I still use the acrylic lacquer. I don't like the risks involved with 2-pack paints.
@@steveaitken5468 nice, so you paint the mylars, let the dry and apply to the wing when building it? did you put waxs on the mylars before paint them? sorry for all this questions but if you can explain me the procces that would be excellent as you reallly made a great job !
@@magneresjuan no worries. Yes, I wax with TR-108 wax. I have the TR-108 because it's compatible with the PVA I use when painting in moulds. Wax well first, then paint. Let dry fully - acrylic only takes a day at most under normal conditions. Then lay up wing as shown here (same type of wing as the red one) ... ua-cam.com/video/pjoKsXbOVQ4/v-deo.html
@@steveaitken5468 perfect ! thanks. do you think any acrilic paint will work ?
@@magneresjuan Acrylic often refers to water-based paints, which are not useful for this. Acrylic lacquer is basically car-paint. If using a spray can, be careful not to buy enamel paint - it won't work either - often remaining sticky for a long time.
Nice wings, but first cut the nails ... ;-)
So nice to see a big girl like that get thown around.
so, how did it go? lets see the final product.
Mark, I only have these few pics because I took it to the Manilla Slope Fest in Sept '19 and someone made me an offer I couldn't refuse. Don't even have a pic of it together !!! Here's what I have ... drive.google.com/open?id=1xNZlyP012lI2HDN158zc-2yyenklJc2C drive.google.com/open?id=1BTuvSkQuAOq5DkNxKwbIgPu_tXfPk6Ih drive.google.com/open?id=1J9Y0RGu0dzBHCC_VJ9D2fSk44qC4oXD-
In corian mold which white pigment use ?
The pigment I used was an epoxy pigment in Cobalt Blue. The white material is the ATH 'powder'.
@@steveaitken5468 Sir I want to know how to make corian white
@@vickyparmar6548 Ok. Although the ATH is a white (almost) powder, the epoxy will have an effect on it. The easiest way to make white corian would be to source some white, epoxy-friendly pigment. Pigment is typically used around the 5% mark, but you can play with the amounts until you get the colour you need. Most composites retailers will carry pigment - just make sure it is compatible with epoxy.
Great how to's Steve ....................... but just one question mate. Why use Corian as a mould making material instead of Silicone? As Silicone is pliable it would make the whole de-moulding process much easier. TURK
Turk, I've never had anything really to do with silicone moulding, but I suspect that my usual practice of paint-in-the-mould would face a few challenges.
@@steveaitken5468 Ahhh .............. I see ; ) I suspect you could be right there! Many thanks for the quick response mate. I've been looking around on the Net to see what people are making with Corian, as opposed to the usual counter tops. Nice to see it can also be cast into moulds .................. mmmmmmmmmmmmmmmmmmm, gives me an idea! ; ) TURK
Nice vid Steve 😀 👍
so distracting, I can't get any work done... thanks. The slope I fly here in the Arizona- Sonoran desert doesn't have the best landing zone... rocks , cactus, and rattlesnakes. Plenty of 9, 000 foot mountains though. I'm always jealous of anyone who has grassy slopes or or forgiving places to land. Sometimes, stuffing the plane into a bush is a good option. Cheers.
Hi Steve, great trip around the shed mate, some really simple but effective ideas there, I love the rectangular down pipe small tool storage, I will defiantly be pinching that one for my shed. Happy Building, Don
Thanks Don, awesome to hear that my vids are being useful. Regards, Steve.
Nice job Steve.
Cheers Phil. I've just finished what was to be a replacement for that original Elf, but it's come out a little heavy, so it's going to be a rocket. The wing came out about 140 grams heavier than normal, because I used some fabric in the layup to give me a pattern on the wing. Check out this pic of the wings ... drive.google.com/open?id=1vob8gFFS-r5-WcWkeLEBwc7RhE_OpURZ
How did you bend the joiner bar mandrel to the correct angle, and how did you make the moulds for the joiner bars?
I used a piece of rectangular hollow section aluminium and cut the top and down the sides at the mid point. Then I bent the section to the angle I wanted, poured in some epoxy, taped the gap and inverted the section so the epoxy sat against the tape. I based my mould on Chris' process - here's a link to his excellent Mini How To thread -> www.rcgroups.com/forums/showthread.php?2201724-Hardware-Backup-Wing-Joiner&&highlight=joiner
That's a nice wing. Thanks for sharing Steve
A question :Any fabric over the cork?Then to made a good bonding surface for spars you must lay peelplay fabric before the perforated film.Good video you edit thanks.Ago.
I used 105gsm tight-weave fibreglass fabric as the veil layer, then add the carbon D-box section and 150gsm fibreglass from the D-box edge to the TE - basically covering the control surface area. Then the cork goes down, and yes, a layer of 48gsm fibreglass over the cork - and then apply vacuum. I didn't use peel ply, I just roughed up the contact area with 80 grit sandpaper.
Thanks for the answer Steve.I suggested to use peel ply instead of sandpaper use because in past I try to separate some layers glued over cured glass treated with peelply and it was glued like wet in wet..I was very impressed about how work the bond done in this way.Anyway thank to share your work.Have fun.Ago
thanks for posting these.
Once again, an excellent video. Thanks.
Brilliant as always. You make it look effortless Steve. Cant wait to see a finished new Rico.
Thanks man, that absolutely makes two of us !!!
good job
good job
great video!
great video, i am going to attempt glass vacuum bagging soon. I have done balsa and gorilla glue a couple times but really want that glassy look. appreciate you taking the time.
do you think you could rout a mould from MDF and then use this epoxy method to seal it?
Neil, a popular method, admittedly using a CNC mill, is to do the initial cuts between 0.5 and 1.0mm high, saturate the MDF, let it cure, then cut to finish level. The epoxy soaks in a good 3mm, so you end up with a saturated mould surface that wet-sands much better. I suspect that sealing with epoxy after routing might leave a surface that needs too much work to make true again - from "fuzz" and the like. There is always the option to try a small job and see how it goes. Good luck mate.
Thanks Steve, I might ask some more questions on RC groups. Given I only want to make gliders for my own use, so watching costs is important.
Nice video
Magic
Fantastic result! Thanks for sharing. As an ex-Rico Bullet owner a newer version will be brilliant.
Awesome work Steve, when can i put my order in. ;-)
I can put you on the "list", such as it is, if you're semi-serious. There's five on the list at present. #1 is mine, and #2 to #4 are just fuz/canopy orders. Then #5 (who wanted to be #1) is for a full kit. So, logically you'd be #6, though we don't even have a prototype yet - so there's still a bit of figuring to do.
Do you have a building thread somewhere?
Sure do Andre ... www.rcgroups.com/forums/showthread.php?3159375-Old-Meets-New-The-Improved-Rico
I'm surprised that the epoxy still needs to go off after that much heat! I guess the MDF is enough of a heat sink?
That's right Chris, if you were to apply that much heat in a container let's say, the epoxy would burn and probably crystallise as it exothermed.
@@steveaitken5468 Not even probably, ask me how I know ;) Awesome technique thanks for sharing.
I use air to help get them out of the mold
Must admit I've never tried that - just too obvious I suppose !!!