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IDCON Reliability and Maintenance
United States
Приєднався 27 жов 2015
IDCON's Reliability and Maintenance Management channel is an educational channel that introduces you to IDCON's method of consulting and training for industry around the work management processes that improve overall production reliability.
The Role of the Technical Database in Planning and Scheduling Process
Are your Planners spending more time looking for parts than writing job plans? Are crews missing important parts for the job in the field? Are engineers constantly being asked to look up drawings or to find manuals because the planners and supervisors don't have access to find it themselves?
It's time to introduce the Technical Database into your Planning and Scheduling Process. Watch this video from IDCON Consultant John Sewell to get you started on the right path.
Check out IDCON's training options for your team here: www.idcon.com/training/
#reliabilityengineer #maintenancemanagement #preventivemaintenance #smrp
It's time to introduce the Technical Database into your Planning and Scheduling Process. Watch this video from IDCON Consultant John Sewell to get you started on the right path.
Check out IDCON's training options for your team here: www.idcon.com/training/
#reliabilityengineer #maintenancemanagement #preventivemaintenance #smrp
Переглядів: 80
Відео
How to Use Evidence Correctly in the RCFA Process
Переглядів 5714 днів тому
Misusing information, evidence, and facts is a mistake commonly seen in plants, mills, and mines when performing Root Cause Failure Analysis. It is easy to look at a cause-and-effect diagram and assume that it is correct because it seems logical. The problem is that nobody asks, "Have these steps been proven? Is this actually how the failure occurred?" IDCON INC President Tor Idhammar will talk...
FMEA vs. Root Cause Failure Analysis (RCFA)
Переглядів 13921 день тому
It is common in mills, plants, and mines to confuse Failure Mode and Effects Analysis (FMEA) and Root Cause Failure Analysis (RCFA). In this video, IDCON INC President Tor Idhammar will explain the difference between the two and why it is important to understand it. Catch up on the rest of the series! Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-deo.htm...
How to Develop Possible Causes in the RCA Process
Переглядів 99Місяць тому
In Part 6 of this Root Cause Analysis series, IDCON INC President Tor Idhammar talks about how to develop possible causes correctly in the Root Cause Failure Analysis (RCFA) process. Watch the rest of the series: Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-deo.html Part 3: ua-cam.com/video/bOhxJU1Pyjc/v-deo.html Part 4: ua-cam.com/video/BJs-BNR0Sxw/v-d...
Using a Timeline for Root Cause Analysis
Переглядів 86Місяць тому
In Part 5 of "Common Mistakes in Root Cause Failure Analysis" IDCON President Tor Ihammar gets into why you should be using timelines in the root cause failure analysis process. Watch the rest of the series: Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-deo.html Part 3: ua-cam.com/video/bOhxJU1Pyjc/v-deo.html Part 4: ua-cam.com/video/BJs-BNR0Sxw/v-deo.ht...
Using Root Cause Analysis Process for Everyday Problems in your Plant
Переглядів 151Місяць тому
Using Root Cause Analysis Process for Everyday Problems in your Plant In Part 4 of the "Common Mistakes in Root Cause Failure Analysis" IDCON INC President Tor Idhammar will explain why it is a good idea to apply the RCA process to everyday problems in your plant, mill, or mine. Watch the rest of the series: Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-...
Root Cause Analysis: Save and Organize Spare Parts
Переглядів 117Місяць тому
In Part 3 of this series, IDCON INC President Tor Idhammar talks about why it is important to save spare parts and how to organize them correctly. Watch the rest of the series: Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-deo.html Part 3: ua-cam.com/video/bOhxJU1Pyjc/v-deo.html Part 4: ua-cam.com/video/BJs-BNR0Sxw/v-deo.html Part 5: ua-cam.com/video/BJs...
Root Cause Analysis Mistakes: Using Facts in Problem Statements
Переглядів 104Місяць тому
In Part 2 of this series, IDCON INC President Tor Idhammar continues to detail the correct way to write a problem statement. The problem statement must be factual for effective Root Cause Analysis. Catch up with the series: Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-deo.html Part 3: ua-cam.com/video/bOhxJU1Pyjc/v-deo.html Part 4: ua-cam.com/video/BJs-...
Root Cause Analysis Mistakes: Writing Problem Statements
Переглядів 1542 місяці тому
In Part 1 of this series, IDCON INC President Tor Idhammar gives advice on what to include - and what not to include - when writing a problem statement in the Root Cause Analysis process. Watch the rest of the series: Part 1: ua-cam.com/video/5TAs0vafnJY/v-deo.html Part 2: ua-cam.com/video/iVe70pd29yE/v-deo.html Part 3: ua-cam.com/video/bOhxJU1Pyjc/v-deo.html Part 4: ua-cam.com/video/BJs-BNR0Sx...
Knowing Why
Переглядів 812 місяці тому
Knowing why you are doing reliability and maintenance is key to proper maintenance management. IDCON Founder Christer Idhammar explains why in this video, an excerpt from his SMRP 2021 keynote speech. Check out IDCON's training options for your team here: www.idcon.com/training/ #reliabilityengineer #maintenancemanagement #preventivemaintenance #smrp
What is the right maintenance method?
Переглядів 1542 місяці тому
Are you using the right maintenance methods in your preventive maintenance plan? In this webinar clip, IDCON INC President Tor Idhammar goes over 3 commonly used maintenance methods that might be right for you. Test your maintenance method knowledge here and let us know how you did in the comments: www.idcon.com/resource-library/technical-equipment/test-your-knowledge/ Sign up for IDCON's Preve...
What's my Job? Maintenance Manager Part 3
Переглядів 1393 місяці тому
Hello again Maintenance Managers! Check out this video for even more advice on how to be the best Maintenance Manager you can be. Read about a Maintenance Manager's Key Roles to Success here: www.idcon.com/resource-library/leadership-in-maintenance/what-is-my-job-maintenance-manager-part-ii/ Want to be an expert? Check out this article: www.idcon.com/resource-library/leadership-in-maintenance/m...
What's My Job? Maintenance Manager Part 1
Переглядів 2173 місяці тому
Attention Maintenance Managers! Do you need a refresher on your job roles and responsibilities. Are you thinking about a career as a Maintenance Manager and want to know what the job entails? Watch this series to get a better idea of what your day-to-day as a Maintenance Manager will look like. Get more details about your role as a Maintenance Manager: www.idcon.com/resource-library/leadership-...
A Maintenance Manager's Keys to Success
Переглядів 1933 місяці тому
Poor leadership is a morale and reliability & maintenance management killer and we need our maintenance managers to be effective. What are the skills and tasks that maintenance managers need to have/do to keep their teams on track and focused on their goals? Are you a new Maintenance Manager or want to become one? Or maybe you are an experienced Maintenance Manager needing to refresh your job s...
Should I Schedule a Maintenance Assessment?
Переглядів 804 місяці тому
Even the best organizations often struggle to figure out the next steps to continuously improve. A reliability and maintenance assessment will help clarify the next steps. Is it time for a maintenance assessment at your plant, mill, or mine? Find out why it is important to regularly assess your maintenance program in this short video. Sign up for your reliability and maintenance assessment toda...
Maintenance Key Performance Indicators (KPIs)
Переглядів 2054 місяці тому
Maintenance Key Performance Indicators (KPIs)
How to Lead Planning and Scheduling Meetings
Переглядів 1134 місяці тому
How to Lead Planning and Scheduling Meetings
Understanding Operational and Maintenance Schedules in IBM Maximo/MAS
Переглядів 2024 місяці тому
Understanding Operational and Maintenance Schedules in IBM Maximo/MAS
What is RACI for Reliability Engineers?
Переглядів 2475 місяців тому
What is RACI for Reliability Engineers?
Tradesperson Roles and Responsibilities in Work Execution
Переглядів 1285 місяців тому
Tradesperson Roles and Responsibilities in Work Execution
Microsoft Excel vs. Microsoft Project for Planning and Scheduling
Переглядів 2295 місяців тому
Microsoft Excel vs. Microsoft Project for Planning and Scheduling
The Importance of Time in Operations and Maintenance
Переглядів 1956 місяців тому
The Importance of Time in Operations and Maintenance
The Bill of Materials is Outdated...Now What?
Переглядів 1466 місяців тому
The Bill of Materials is Outdated...Now What?
El Mantenimiento Preventivo en la Planificación y Programación
Переглядів 1026 місяців тому
El Mantenimiento Preventivo en la Planificación y Programación
Where does the Spare Parts Process fit in the Maintenance Cycle?
Переглядів 1866 місяців тому
Where does the Spare Parts Process fit in the Maintenance Cycle?
Consejos para Mejorar el Mantenimiento: Ciclo de Mantenimiento
Переглядів 1956 місяців тому
Consejos para Mejorar el Mantenimiento: Ciclo de Mantenimiento
7 Step Root Cause Analysis Work Process
Переглядів 3787 місяців тому
7 Step Root Cause Analysis Work Process
I am a maintenance planner looking for diploma or official certificate in any maintenance planning aspects
Sir, hats off to you
Is preventive main same as Total productive maintenance?
Hey guys. I like to watch these videos where Tor is talking about maintenance etc. But sound only comes from left ear. Can you guys fix this?
We are glad you like the videos! Sorry about the audio - we will keep an eye out for it next time.
My understanding of an obsolete part is one that is no longer being manufactured by the OEM, either due to newer models or even the OEM simply not supporting that component.
Hi JD. We include equipment that has been removed, basically any part not needed to be stocked we usually say obsolete. For instance, if a piece of equipment has been decommissioned all the spare parts for that equipment could be considered obsolete - if no other equipment in the plant is the same.
FAA AC 120 17B good reference. Did you have a maintenance program then how do you monitor its effectivity?
It is difficult, and probably unfair to make the following comment in isolation of watching one video, but here goes. Most maintenance organizations I have worked in are undermanned as I believe most companies still operate under the misunderstanding that maintenance is a necessary evil, a budget drain and expense they would prefer to avoid. I always start with a questionnaire split between the maintenance planning and execution, and let the maintenance personnel answer it. You get a radar diagram that gives you a very easy, visual picture of your strengths and weaknesses. And that allows you to focus on those parts of the work process where you need to apply attention. Now you can agree a place to start, set a SMART goal to do so, assign ownership, and draw up a plan to implement. Easier said than done at times, as the undermanned organization must still perform its core activities and keep the plant operating I also believe that all plant and equipment should have a criticality measure applied and visible in the CMMS as that helps drive the day-to-day prioritization of execution. I think if you get these things right you have a do-able game-plan, but you need your management's support to achieve success.
Those 3 characteristics of a good KPI are useful to remember: Encourage the right behaviour, difficult to manipulate, and not difficult to measure.
Hi
I am interested
Awesome information as usual, now and back then. Thank you!
Thank you and your team for sharing your knowledge, Sir. You are truly appreciated.
So nice of you
Great information applicable to real life scenarios. Thank you Sir!! Any suggestion for someone like me who's coming back to manufacturing after 18 years (I'm a woman who stayed home to raise a family)? I've learning computer software and I'm enrolled to learn CMMS because my job position will be maintenance planner/scheduler.
Welcome back to "plant" life! If you haven't had formal planner training, we suggest that is also a good place to remind yourself of best practices. As a planner, reach out to the maintenance trades when you build a job plan to get their feedback on estimated time and labor required.
I’ve been in operations management and supervising manufacturing operations for decades now and I have found a lot of engineers just goof off all day long and more or less a glorified quality inspector. I would end up having to figure out the issues and root cause along with supervisors and maintenance and team leaders who work out on the floor. A lot of the engineers I’ve worked with absolutely know nothing of the manufacturing processes. Good video on explaining what one should know and. E accomplishing daily.
Never cut expenses on repair and maintenance for your machines and transportation….. you could cost more in damages and accidents when your vehicles, machinery, facilities, and operation centers fail….. it is better to invest in repairs and safety checks ups or you could see lawsuits and danger when your machinery and transportation burns out…. Safety first….. let’s get rid of luxuries and avoid future problems to balance out the budget
Thanks for sharing
Good job!
Thank you so much sir, I'm new to your channel and yet so informative. Watching from Philippines.
We are glad the videos are helpful!
Kitting can seem "daunting" for many organizations. Pick an area and pilot the kitting and staging process, identify opportunities for improvement. Once the process has been improved, move into another area. Have to start somewhere!
Thank You.
Very helpful. BTW In post soviet countries they didn't even have a term for Scheduling. It all was called planning.
You are incredible.
wow excellent explanation
Thank you! Glad it helped.
Can't wait to see the new pack of tips!
Good overview, operations involvement is key. Like the way you phrased it as "first line of defence".
Very true, the right image can often get the point across more quickly and more clearly. Good reminders!
Great overview of the reasons why the hierarchy info is important and the process to implement and improve it. Well worth digging into this more to get the benefits.
Very important think you
As a recently appointed head of planning and scheduling this has been one of my most difficult tasks, to separate planners from several day to day affairs so they focus on planning. The problem is that someone has to do every of those "not a planners job"..
It is a challenge @SanchoSEdgar to protect the planners. It is important that organizations understand and communicate the role of a planner and how they support maintenance and reliability performance within the plant/mill. Take it day by day!
Exactly... they do everything but actually planning
Not the fault of the planner in many cases. There needs to be a well defined planning process with roles and responsibilities that is implemented site wide.
Very good material. Thank you for your time.
Good video. Short and to the point.
Great videoa nd thank you for the information I truly appreciate it Sir.👍
Thanks for watching.
Very good presentation Leslie
I really liked this presentation
good point
Very relatable! "Degrees from the goal" happens and we don't even realize it.
Hourly trades can assist in the development of the Standard Job Plans (SJPs) - great way to get their buy-in and feedback for continuous improvement.
well... gone shopping now 🙃
I will make plans to attend, it has been 23 years since the last maintenance roundtable. So many things have changed in that period.
See you there!
How much percent of maintenance rely on human is the goal..because in theory 99% of all automatic is done by machine possible and 24 hr on is easy if use triangle rotation operation so machine always had off time just like human and layers of short or long order are separate but all is boil down to finance
Respected sir I want to do good work in Reliability, how can i join you.... With Regards
Detailed step by step process for updating BOMs for any organization - knowing where to start is often the hardest part! Thanks, John!
Good info. TY
Great video Thanks
Make it loud
Planner's are often hindered by the absence or out of date BOMs. Good idea to identify the role(s) for the refinement of BOMs within an organization. Great video John!
Nice summary John. BOMs are critical to reliability success. One other reminder to folks is to make it part of your new equipment; that is for any new equipment the supplier must supply a complete digital-format BOM. This can then be loaded into the CMMS with little effort.
Great info.
Great video... nice change.. keep going Greg..