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Sheet Metal Bending: What to Avoid for Better Results - Cutting Corners Episode 9
Welcome back to Cutting Corners with Jim and Jake! In today’s episode, we cover key DFM (Design for Manufacturing) principles to help you avoid common issues in sheet metal bending.
⏱️Timestamps⏱️
00:52: Design For Manufacturing Team
01:34: Collisions in bending
02:47: Design with corner clearance in mind
04:45: Prevent tears and deformation with bend reliefs
07:15: The importance of correct flange lengths
08:12: Why you need corner reliefs
10:08: Why our machine can't bend short flanges
Key Topics:
Introduction to DFM for Bending:
•Why DFM checks are crucial for bending success
•Common issues that arise in bending, explained step-by-step
Collision Challenges:
•Collisions between parts and machines, and how to prevent them
•Examples of part-to-part and part-to-machine collisions
Corner Clearance Tips:
•Why corner reliefs are essential for preventing tears and cracks
•How to design with adequate clearance for successful bends
Bend Relief and Distortion:
•The role of bend relief cuts in avoiding warping and deformation
•How hole placements near bends can impact part quality
Flange Lengths and Short Flanges:
•The importance of correct flange lengths to avoid bending failures
•Examples of what happens with flanges that are too short
Tips for Uneven and Parallel Flanges:
•Solutions for dealing with uneven flanges and creating consistent bends
•Importance of parallel edges for reliable alignment during bending
If you’re working on sheet metal design or aiming to improve your technique, this episode provides essential tips to help you design better and avoid costly revisions. Have questions? Leave a comment, and let us know what you’d like covered in future videos. Like, subscribe, and upload your files for fast, accurate pricing on your parts!
Custom sheet metal manufacturing and processing. From prototype to large production runs, get sale and assembly ready custom parts shipped in as little as 2 days; No minimum quantities; free shipping; made In the USA: bit.ly/4dwW6rU
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Відео

Free Laser Cutting Templates: How to Use SendCutSend's Parts Builder - Cutting Corners Episode 8
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In this episode of Cutting Corners, Jim and Jake are joined by special guest Jacob Graham, CTO of SendCutSend, to talk about Parts Builder-our lightweight, web-based CAD system. Whether you're a beginner or a seasoned CAD expert, Parts Builder makes it easy to design and create custom sheet metal parts without the need for heavy software like Fusion 360 or SolidWorks. With free laser cutting te...
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КОМЕНТАРІ

  • @Elias_Halloran
    @Elias_Halloran День тому

    dang tall wow

  • @buckw65
    @buckw65 День тому

    That was well done 👏

  • @sparkynm156
    @sparkynm156 2 дні тому

    I grew up in an age where we had to make everything from everything else... Bullet proof disc break 9inch rearend fron a 74 Grenada, Mustang][ Rack and Pinion from a Mustang 2... 1970s TransAm Front Subframe and suspension shoved under a 55 Ford Stepside.. Modifying the parts, Making all the bracketry to mount it all, doing all the geometry to make it perform properly, etc etc etc... Now you can buy all the parts and bolt it together.. CNC has taken Hot Rodding to a Whole New Level... I Love the Adventure and Journey and all the Hours standing around a popped hood in a park8ng lot making new friends and learning new things... Kids working their Arses off to Build Their Car in time for FRIDAY NIGHT and Weekend Races... The Education was Brutal at Times but Always Worth It... You Cats Truly Have one of the Best Jobs Around... Never Lose Sight of that... and if you begin to hate your job... Build Something Else... \m/

  • @sparkynm156
    @sparkynm156 2 дні тому

    BaddAss!!! And Your Daughter did a Great job of painting the parts...

  • @sparkynm156
    @sparkynm156 2 дні тому

    I was talking to a friend in his Ambulance, his partner gave me a Lollypop as a Doctor Joke, I immediately started eating it, when she turned back around and had a look of horror on her face.. and tried to take it from me.. I guess she thought I would just set it down... Evidently they put pain killers in Lollypops now ? I definitely had a kick in my step and perma grin for a bit so I believe there was more to that lolly pop or maybe It was my subconscious and she just had me believing it was drugged.. I should have kept it... Don't eat lollypops from Ambulances...

  • @sparkynm156
    @sparkynm156 2 дні тому

    Now build a Pyramid Power Plant !

  • @schwinnguy
    @schwinnguy 2 дні тому

    It would be really helpful to make a way to add a key to a washer. Key washers come in lots of sizes and none are available as standard hardware. The only way to get one for any size is to make them. Key washers are on lots of things, my interest is bicycles, and every one has a key washer somewhere on it.

    • @sendcutsend
      @sendcutsend 2 дні тому

      A keyed washer is a great idea and pattern. We are always looking for ways to improve, thank you for your comment.

  • @johnbarker5009
    @johnbarker5009 3 дні тому

    Not only do your vids provide a whole bunch of good information, you're entertaining to watch and listen to.

  • @lukeyarasheski5510
    @lukeyarasheski5510 3 дні тому

    Cardboard aided design? You mean computer assisted design?

  • @jimad
    @jimad 3 дні тому

    A traditional break can do tapered parts if the holddowns clamp the tapered portion.

    • @sendcutsend
      @sendcutsend 3 дні тому

      True! Unfortunately, clamping doesn't equal speed. Since we'll often be making a quantity of 1 part (that we'll never see again), creating a fixture for the clamp can take more time, not to mention cost. For higher volumes, it makes a lot of sense and will pencil out.

  • @JaKlaro
    @JaKlaro 4 дні тому

    When do you bent it like this and when do you edge bend?

  • @STUDlO305
    @STUDlO305 4 дні тому

    Thanks guys! Definitely am no stranger to the awesome and helpful team at SCS especially when it comes to bends and getting things figured out. My question, I've had parts bent before, and on a later placed order (of the same parts), I was instructed to make revisions - I did notice that the orders came from different locations - do different locations have varying tooling/machines?

    • @sendcutsend
      @sendcutsend 3 дні тому

      Could be a lot of things, it's hard to say without seeing your file. All of our locations have the same machines/tooling, but as we grow we are often making adjustments to maximize our capabilities and production. You're always welcome to ask the support team what's changed.

  • @erniestocker3723
    @erniestocker3723 4 дні тому

    Try to explain it to engineers and it goes in one ear and out the other.

  • @DRIFTMOTIVE
    @DRIFTMOTIVE 4 дні тому

    at the 2 minute mark you could just flip the top punch around and the part would clear easily

    • @DRIFTMOTIVE
      @DRIFTMOTIVE 4 дні тому

      also at 3:50 you can use a rolla v bottom die and bend super close to holes without much distortion

    • @sendcutsend
      @sendcutsend 4 дні тому

      @@DRIFTMOTIVE **dramatization for demonstration purposes only

    • @DRIFTMOTIVE
      @DRIFTMOTIVE 4 дні тому

      @@sendcutsend ight then lol

  • @kyledudley7342
    @kyledudley7342 5 днів тому

    ?

  • @flyboy98
    @flyboy98 5 днів тому

    Next step is add the ability to make custom shapes by just drawing like you do in PowerPoint. Something easy where i don't have to purchase and learn CAD.

  • @Reg-bh
    @Reg-bh 5 днів тому

    I would like to get some of this frame for my project

  • @GordLamb
    @GordLamb 6 днів тому

    This is one of the best ads I've ever seen. Well done! I haven't used your services yet, but I will on my next project!

  • @ryangagnon5489
    @ryangagnon5489 7 днів тому

    How much does one of those run ya

    • @N8riz
      @N8riz 7 днів тому

      About the price of a Big Mac in today's inflation.

    • @sendcutsend
      @sendcutsend День тому

      @@ryangagnon5489 $1.3 mill 😅

  • @somenygaard
    @somenygaard 10 днів тому

    What is it?

  • @thomapapa4006
    @thomapapa4006 10 днів тому

    Very Nice!

  • @Pocho18
    @Pocho18 11 днів тому

    😱😱😱😱😱😱😱😱📱📱

  • @mwinner101
    @mwinner101 11 днів тому

    The Shaggin’ Wagon!

  • @k.s.a.1667
    @k.s.a.1667 11 днів тому

    Brillante!! Referencia en posición perfecta

  • @kouki_integra
    @kouki_integra 12 днів тому

    Roger's chainsaw 😮

  • @sirifimay
    @sirifimay 12 днів тому

    When you get paid by the job not by the hour

  • @Roobotics
    @Roobotics 13 днів тому

    Mechanically engineered, yes, but what about the nuanced physics of edge burrs, pressure points, and tip wear-down? You can still get very inconsistent results as the tips wear down across samples, or if there are new tips, variance across batches.

  • @marcoss4563
    @marcoss4563 13 днів тому

    5052 alloy ?

  • @andyb4071
    @andyb4071 13 днів тому

    Heck yeah. Would love to see some testing on bare aluminum vs anodized. Anodized vs powder coated. Sounds fun

  • @Elias_Halloran
    @Elias_Halloran 13 днів тому

    one love

  • @emmuiruri23
    @emmuiruri23 13 днів тому

    What is its function?

  • @carymartz8762
    @carymartz8762 15 днів тому

    You guys turned down cutting and bending my job because it's 60" long.

  • @LiquidMetalLab
    @LiquidMetalLab 16 днів тому

    Very cool!

  • @videcomp
    @videcomp 16 днів тому

    Nice!

  • @brownh2orat211
    @brownh2orat211 16 днів тому

    So what does something like that cost to have made?

  • @abefarrar
    @abefarrar 17 днів тому

    So was it $41 for 4 or them or $41 each?

  • @kylelaw7210
    @kylelaw7210 17 днів тому

    I’d be interested to see a video on 3D scanning and what you recommend.

    • @sendcutsend
      @sendcutsend 16 днів тому

      I’ll float this idea along 🫡

  • @JaKlaro
    @JaKlaro 17 днів тому

    How much Clearance?

  • @terryevans1976
    @terryevans1976 17 днів тому

    Very cool.

  • @ProductDesignOnline
    @ProductDesignOnline 17 днів тому

    I only watch for the intros now 😂

  • @LiquidMetalLab
    @LiquidMetalLab 17 днів тому

    At first I thought these were salads and I was really shocked to discover you also send cut send produce 😂

    • @sendcutsend
      @sendcutsend 17 днів тому

      @@LiquidMetalLab baha not yet!

    • @LiquidMetalLab
      @LiquidMetalLab 17 днів тому

      @@sendcutsend Send Cut Send Hello Fresh collab comin soon 😂

  • @JaKlaro
    @JaKlaro 18 днів тому

    Do you also weld?

    • @sendcutsend
      @sendcutsend 17 днів тому

      @@JaKlaro we don’t offer welding services at this time, hopefully one day, definitely something we’d like to add to our offerings!

    • @JaKlaro
      @JaKlaro 17 днів тому

      ​@@sendcutsendThanks for the answere!

  • @rayfulks6821
    @rayfulks6821 18 днів тому

    What kind of air tool is that??

    • @natarem
      @natarem 18 днів тому

      They are called chamfering tools

    • @kv-yj3wc
      @kv-yj3wc 17 днів тому

      I wish they actually deburred the edges for you. Otherwise these guys are great

    • @natarem
      @natarem 17 днів тому

      @@kv-yj3wc you can do tumbling

  • @ernahubbard2062
    @ernahubbard2062 18 днів тому

    actually it will be cooler that if system like onshape can be connected directly with your system, i see cloud services connected in the mid-future.

    • @sendcutsend
      @sendcutsend 17 днів тому

      @@ernahubbard2062 we have Fusion 360 and Solidworks plugins, working on plugins for all the major CAD softwares

  • @mikeskupniewitz8057
    @mikeskupniewitz8057 18 днів тому

    en.wikipedia.org/wiki/Marston_Mat

  • @mikeskupniewitz8057
    @mikeskupniewitz8057 18 днів тому

    portable runways = marston mats ?

  • @stealthreaper_5108
    @stealthreaper_5108 19 днів тому

    Link?

  • @rayfulks6821
    @rayfulks6821 23 дні тому

    I need one of those SCS shirts!!

    • @sendcutsend
      @sendcutsend 21 день тому

      @@rayfulks6821 store.sendcutsend.com/ 😉

  • @oh4013
    @oh4013 24 дні тому

    Love the stickers and candy!

  • @Roguex9x
    @Roguex9x 24 дні тому

    Did you just replicate the death tank from the Pinto