Impulse Manufacturing Laboratory at Ohio State
Impulse Manufacturing Laboratory at Ohio State
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JSC 590 steel + 5052 Al weld created by automated VFAW system developed by Brian Ufferman, Aug. 2020
This automated system was developed by Brian Ufferman, Research Assistant at Ohio State's Impulse Manufacturing Laboratory. It features the vaporization foil actuator welding process created by Professor Glenn Daehn, Mars G. Fontana Professor of Metallurgical Engineering at The Ohio State University.
Переглядів: 399

Відео

Coldwater Machine
Переглядів 2756 років тому
Coldwater Machine
VFAW Flange Welding
Переглядів 1,3 тис.6 років тому
VFAW Flange Welding
Pedestal machine for VFAW: a civilized explosive welding method
Переглядів 2,7 тис.7 років тому
Vaporizing foil actuator welding of aluminum and steel
Pathway to commercializing VFAW -- Lessons learned
Переглядів 4239 років тому
Vaporizing foil actuator welding (VFAW) was developed here at the Impulse Manufacturing Laboratory. It offers unique capabilities which we believe will make an impact in the automotive manufacturing world, especially at the advent of multi-material structures. In our continued effort to discover the pathway to commercializing VFAW, we went through an intensive I-Corps program, in which we condu...
Electromagnetic Metalworking: Creation of a Sealed Structure via Shearing, Flanging, and Hemming
Переглядів 50 тис.9 років тому
This video illustrates the use of the electromagnetic metalworking method to conduct several common manufacturing operations. Strong electromagnetic forces are applied to aluminum sheet metal workpieces via a single-turn copper path actuator connected to a capacitor bank discharge source. Electrical energy is charged to several thousand volts in the capacitors, and then it is released through t...
Openable Actuator: A New Electromagnetic Forming Method
Переглядів 14 тис.10 років тому
This video depicts the new electromagnetic forming method called the openable actuator. For more information visit our website: osu.edu/hyperplasticity
Introduction to The Impulse Manufacturing Lab
Переглядів 1,9 тис.10 років тому
The Impulse Manufacturing Lab is a research group at The Ohio State led by PI Professor Glenn Daehn that is focused on the creation and implementation of impulse metalworking within industry. Impulse methods include: Electromagnetic, Vaporizing Foil Actuator, and Pulsed Laser. Through these methods objects are moved at high speeds towards a die or another piece of metal. Shearing, welding, and ...
Conformal Joining by an Electromagnetic Actuator
Переглядів 4,2 тис.10 років тому
The use of an electromagnetic actuator to join an inner tube with dissimilar materials. Our Website: mse-gsd1.matsceng.ohio-state.edu/
Electrically Driven Dynamic Powder Compaction for Net Shape Manufacturing
Переглядів 97510 років тому
Use of vaporizing foil actuator for dynamic compaction of titanium powders leading to compacts with density greater than 90% of the theoretical density. Our Website: mse-gsd1.matsceng.ohio-state.edu/ Vivek, A., DeFouw, J. D., & Daehn, G. S. (2014). Dynamic Compaction of Titanium Powder by Vaporizing Foil Actuator Assisted Shearing. Powder Technology.
Vaporizing Foil Actuator: A Tool for Creating Lightweight Structures
Переглядів 12 тис.10 років тому
Our group has recently been developing novel applications for the phenomenon of rapidly vaporized thin metal conductors. In this process, electrical energy stored in a capacitor bank is released through a switched circuit that contains a thin metal conductor. When the energy deposition rate into the conductor is very high which happens when the current in the circuit reaches its maximum very qu...
Vaporizing Foil Actuator Embossing of Script Ohio
Переглядів 1,7 тис.10 років тому
Vivek, A., Brune, R. C., Hansen, S. R., & Daehn, G. S. (2014). Vaporizing foil actuator used for impulse forming and embossing of titanium and aluminum alloys. Journal of Materials Processing Technology, 214(4), 865-875. Our Website: mse-gsd1.matsceng.ohio-state.edu/
Vaporizing Foil Actuator Welding by Collision of Dissimilar Metals
Переглядів 13 тис.10 років тому
Vaporizing Foil Actuator Welding: A Novel tool for Collision Welding, explained by Bert Liu and Co-workers. Publication: dx.doi.org/10.1016/j.jmatprotec.2013.07.006 Our Website: mse-gsd1.matsceng.ohio-state.edu/

КОМЕНТАРІ

  • @PicaDelphon
    @PicaDelphon 7 місяців тому

    A nice way to seal the Deal..

  • @ThisIsToolman
    @ThisIsToolman Рік тому

    Now we’re need a DIY parts list and construction 😊

  • @watahyahknow
    @watahyahknow Рік тому

    interesting , unless you doing this to metal the thickness of kitchen foil i doubt it can be done safely in a hobby enviroment because of the obviously enormous load in the capasitors (guessing old transformator style welder loading the capacirors and a relay from hell switching that current through the coil ) , wonder how big the electromagnetic pulse would be ( might overload laptops and other electronics )

  • @teresashinkansen9402
    @teresashinkansen9402 Рік тому

    "low capital cost" compared to what? last time I checked a 32kJ pulse capacitor with a lifetime of 1000 shots at 80% rated voltage and 20% voltage reversal was like $10k A cap bank with long lifetime and with enough energy to do all this in a slightly larger scale probably costs like $50k and up, then you have to add the power supply, pulse forming network and safety devices, the work coils. So a magnetic pulse metal forming machine in the medium scale of things (frying pans) must cost like $100k and up. You have to use forming dies anyway so I don't see the real benefit in cost.

  • @dogodogo5891
    @dogodogo5891 2 роки тому

    is that zpinch principle?

  • @haris_phoneography
    @haris_phoneography 2 роки тому

    hey, can I get this ppt file ? i need it for my presentation at my college. I chose VFAW as a presentation topic.

  • @delmarphotonics
    @delmarphotonics 3 роки тому

    Triggered Spark Gaps for magnetic pulse welding, forming, crimping ua-cam.com/video/bn703BgV3gg/v-deo.html

  • @yachasiki4676
    @yachasiki4676 3 роки тому

    cool vid corn head

  • @RolandElliottFirstG
    @RolandElliottFirstG 3 роки тому

    Where to from here ? whats the next application ?

  • @omsingharjit
    @omsingharjit 3 роки тому

    I am wondering how this shape are created with the Cylinder - ua-cam.com/video/5inJ7sDndBI/v-deo.html

  • @ddexter8723
    @ddexter8723 3 роки тому

    I can't believe that I've never heard of this technology and it's been around for decades! Very cool video thanks for sharing..

    • @Maveric72
      @Maveric72 3 роки тому

      It's been around since 1960s but recently got in trend again decade ago

  • @captainboing
    @captainboing 3 роки тому

    Very good. Who are the 20 sad sacs that downvote a vid like this?

  • @RandyRandersonthefamous
    @RandyRandersonthefamous 3 роки тому

    THIS stuff is sci-fi tech. It would use a lot of energy, but imagine how quickly you could crank out parts compared to pressing & welding. Also doesn't need the same type of tooling.

  • @BalajiSankar
    @BalajiSankar 3 роки тому

    Thank you for the video. Very good work. What is the peak value of current and what is the total capacitance of your charge storage setup?

  • @junepaul7843
    @junepaul7843 3 роки тому

    This is the future of home canning.. my grammy would be proud

  • @RabbitsInBlack
    @RabbitsInBlack 3 роки тому

    Wow this 1960's video looks new.

  • @What-sh6co
    @What-sh6co 3 роки тому

    The same thing was already used while building the apollo rocket

  • @seanriopel3132
    @seanriopel3132 3 роки тому

    This is awesome!!!

  • @JesseSchoch
    @JesseSchoch 3 роки тому

    how is the current switched, is it a mechanical switch or solid state?

    • @Maveric72
      @Maveric72 3 роки тому

      A damped sinusoidal current flows through the could when the capacitor bank discharges

  • @doormagic
    @doormagic 3 роки тому

    5:15 FIRE

  • @davidhenderson3400
    @davidhenderson3400 3 роки тому

    I think that no one invented this process. I think it was discovered by accident. Then someone was like "Wait a minute, maybe I can do something with this." I kind of think a lot of stuff is "invented" that way.

  • @prabuddhamethsithdesaram8614
    @prabuddhamethsithdesaram8614 3 роки тому

    Impressive

  • @MehmetBoysal
    @MehmetBoysal 3 роки тому

    Wow , this is a very impressive technology.

  • @williamchamberlain2263
    @williamchamberlain2263 3 роки тому

    The Slo-Mo Guys might be interested in filming this

    • @Ygr3ku
      @Ygr3ku Рік тому

      I was thinking about the same thing, then I found your comment. It would really be interesting to see the metal bend and curl in 100k fps

  • @benrasmussen9878
    @benrasmussen9878 3 роки тому

    Cool.

  • @daveb3910
    @daveb3910 3 роки тому

    I believe there are some detonators that use this same principle. Bridge wire or r bridge foil dets I believe. Low ability to be mishandled so used for access annual applications on things you only wanna go boom if you've got the right code

  • @DmitriNesterov
    @DmitriNesterov 3 роки тому

    Какое напряжение на конденсаторе? Отличное видео, даже если никто не ответит. Ого, сколько времени прошло %)

  • @kalpeshwani8520
    @kalpeshwani8520 3 роки тому

    Bend radius thickness deformation calculated values will remain the same as other process ? Does speedy process need additional factors consideration?

  • @hebrewhooligan5462
    @hebrewhooligan5462 3 роки тому

    Not sure why I watched this (I have nothing to do with any metal working of any sort) but it's awsome. I'm wondering though dose it matter how conductive the material is? Also dose it matter how big the piece is or dose it just depend on how much it had to move?

    • @maxk4324
      @maxk4324 3 роки тому

      It depends on all of those things

  • @ahbushnell1
    @ahbushnell1 3 роки тому

    Have you heard of electrothermal guns. If you electrically heat aluminum in water the aluminum will burn and generate high pressure. Work was done at Maxwell on this years ago. Perhaps it could be used for metal forming.

  • @ahbushnell1
    @ahbushnell1 3 роки тому

    That's an old Maxwell Magneform machine

  • @ahbushnell1
    @ahbushnell1 3 роки тому

    Maxwell Technologies built impact welding for Hanford labs back in the early 80's. I worked there when that was going on. It was for making plugs to fuel rods for reactors.

  • @campbellmorrison8540
    @campbellmorrison8540 3 роки тому

    That is a neat process, especially the hemming

  • @randomhuman1965
    @randomhuman1965 3 роки тому

    So Cool! Thank you for posting!

  • @fxsrider
    @fxsrider 3 роки тому

    That was cool.

  • @geraldozambrinjunior4667
    @geraldozambrinjunior4667 3 роки тому

    you shouldn't be showing this on UA-cam it's an industrial secret that's why America is being stolen around the world. their inventions are copied by several countries mainly china etc etc

  • @GeneralChangFromDanang
    @GeneralChangFromDanang 3 роки тому

    What's the purpose of the air nozzle on the last one? Venting or removal?

    • @untitled2792
      @untitled2792 3 роки тому

      might be for testing how airtight it is

  • @KallePihlajasaari
    @KallePihlajasaari 3 роки тому

    One of the best videos I have seen to date. A practical application of fringe technology.

    • @BEdmonson85
      @BEdmonson85 3 роки тому

      Fringe technology? This tech has been around since the Apollo days.

    • @KallePihlajasaari
      @KallePihlajasaari 3 роки тому

      @@BEdmonson85 Yeah, been around but still fringe. You will not be able to point out many items in your home that have been made using the tech. So fringe older tech.

    • @BEdmonson85
      @BEdmonson85 3 роки тому

      @@KallePihlajasaari Can't deny that. Good point. I think I equated the word fringe to cutting-edge or state-of-the-art.

    • @RandyRandersonthefamous
      @RandyRandersonthefamous 3 роки тому

      @@BEdmonson85 state of the art just means it's too expensive for anyone to afford!

  • @JohnDoe-ce2wl
    @JohnDoe-ce2wl 3 роки тому

    How is the visible flash generated at 5:25?

    • @crisrose9707
      @crisrose9707 3 роки тому

      I would assume the shear speed of it. perhaps igniting the air or the nylon as it went?

    • @--_DJ_--
      @--_DJ_-- 3 роки тому

      I think that was just a reflection of light from the camera as the angle changed on the part.

    • @kalpeshwani8520
      @kalpeshwani8520 3 роки тому

      Metal deformed

    • @kayoray
      @kayoray 3 роки тому

      aluminum is very flamable but it oxadizes instantly preventing it from bursting into flames normally but this process is so fast that the metal burns under the enourmous pressure and friction under such a short time that some flashing comes off durring the induction process

    • @kalpeshwani8520
      @kalpeshwani8520 3 роки тому

      Flash --- edge formation

  • @el-velo
    @el-velo 3 роки тому

    "It's amazing!"

  • @sewagner504
    @sewagner504 3 роки тому

    Is that explosion welding? It looks like your using electricity to melt the two metals together. Is there even an explosion? It’s very cool and confusing.

    • @heinzhaupthaar5590
      @heinzhaupthaar5590 3 роки тому

      The high energy delivered by the capacitor bank vaporizes a piece of foil "explosively", leading to a very strong but short Impulse. Just like an explosive. It's quite similar to explosive forming/welding - very different means but very similar result.

  • @jeremiahcarson8712
    @jeremiahcarson8712 4 роки тому

    Ryan, Could you provide detail on the forming working template? I am curious if the forming template had, after process occurs; any "residual" magnetic field.

    • @md4luckycharms
      @md4luckycharms 3 роки тому

      considering the template looks like uhmw plastic, there will be none

  • @fabriciosalce
    @fabriciosalce 4 роки тому

    Hi John, I've tried to reach the website, but it's not working...

  • @placebomessiah
    @placebomessiah 5 років тому

    you guys need to make A LOT more videos....in HD.....with a Chronos cam

  • @placebomessiah
    @placebomessiah 5 років тому

    I could watch another dozen of these

  • @satheeshselvaraj1996
    @satheeshselvaraj1996 5 років тому

    Nice video bro,do more videos like this.!

  • @zarakkhan6138
    @zarakkhan6138 6 років тому

    Dear ryan I need some help in this project can you help me making the circuit diagram of impulse generator

  • @ka9dgx
    @ka9dgx 6 років тому

    Why is it called "Coldwater"?

  • @ka9dgx
    @ka9dgx 6 років тому

    I'm glad to see your work continue.

  • @RobertSzasz
    @RobertSzasz 7 років тому

    Given the relatively small scales achievable vs explosive welding, what are the target applications. It's too time intensive for running lines of spot welds, are there mesoscale machining tasks where this would be of particular use? or is it primarily for metallurgy research?

    • @mihaiilie8808
      @mihaiilie8808 3 роки тому

      Good to make gold bars with lead inside 😂