Rusty's Metal Cut Signs & Designs
Rusty's Metal Cut Signs & Designs
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How to Cut a File That's Bigger Than Your CNC Plasma Table | Using Index Cutting
In this video we're going to cut a file that's bigger than my CNC plasma cutting table.
My table has a cut area of 1300mm wide by 1300mm long, so cutting a file that's 1500mm long would seem impossible to do, in 1 piece. However, using file indexing or index cutting, it is possible, but does require a few steps along the way to achieve this....and that's what I'll demonstrate in this video.
I designed the file in Inkscape, a free 2D Computer Aided Design (CAD) program. I then split the design into 2 sections and imported both sections into my cutting software, MyPlasm.
There needs to be a reference point on the plasma cutting table, that's the basis for the index cutting, and I use a length of 75 x 5mm flat bar, secured onto my table, along the edge of the water bath and squared against the outside edge of the Y axis linear rail.
Once torch is 'homed', I reposition the torch to clear the flat bar and this forms the 'reference point' on the flat bar, and the sheet of steel is referenced against this point.
Moving the torch into position, the reference mark is transferred to the sheet and the cutting can begin.
Once the upper section of the file has been cut, the sheet and torch are moved on the table, against this reference point, so the second part of the file can be cut.
This results in the 2 cut sections coming off the table in 1 piece....and bigger than the cut area of my table.....something I never thought possible.
If you would like to support my channel by buying me a coffee, here's the link: www.buymeacoffee.com/support4rusty
Your support is greatly appreciated, thankyou.
If you liked the video, please give it a Thumbs Up. If there's something you didn't like and you give it a Thumbs Down, please comment below and tell me what you didn't like, as I'm always looking for ways to improve my videos.
If you would like to subscribe to my channel, please hit the Subscribe button and give the bell icon a ring, so you will be notified of upcoming videos.
Thanks again for watching and I'll see you in the next video.
Переглядів: 584

Відео

Waroona Six Seasons Garden Project
Переглядів 131Місяць тому
In today's video I'll be creating a series of animal cut outs for the Waroona shire's Six Seasons Garden. Waroona is situated approx. 110kms south of Perth, WA, on the South Western Highway and the Six Seasons Garden is located between the highway and Fouracre Street. The garden represents the 6 Noongar seasons and the animals represent the various seasons, while local artist, Shardah, will pai...
How I Load Steel Plate onto my CNC Plasma Cutting Table
Переглядів 1,1 тис.2 місяці тому
In today's video, I'll show you how I load steel plate onto my CNC plasma table....a standard sheet measures 1200mm wide x 2400mm long. I know there's quite few alternatives to loading steel plate but this is the way I do it. I made the mobile crane, which consists of a 3 tonne boat winch to do the lifting, along with an 800kg vertical clamp to get the sheet out of the steel rack, then I use 2 ...
How to Fabricate and Install an Air Compressor Air Condenser Unit | With Challenges Along the Way!
Переглядів 5972 місяці тому
In today's video I'm fabricating and installing an air condenser unit for my air compressor. Its main function is to trap ingrained moisture in the air and collect it in dropper legs, to be manually drained at regular intervals. The reason for the air condenser is to provide the driest air possible to my CNC plasma cutting table....moisture is the scourge of good quality plasma cutting. Along t...
52 Piece 3D Dinosaur | CNC Plasma cut Allosaurus
Переглядів 4563 місяці тому
In this video I'll be CNC plasma cutting a 52 piece dinosaur skeleton, to create a 3D model of an Allosaurus. Cut from 3mm mild steel, it stands 550mm high at the skull and measures 1100mm from nose to tail. It's based on the bones of an Allosaurus that was dug up in Wyoming, USA, back in 1991. If you'd like to purchase this Allosaurus in kit form, where you can assemble it yourself, either com...
Thermacut SD55 Plasma Cutter Upgrade | Part 3 - 1st Cut
Переглядів 2853 місяці тому
Today's video is the 3rd of a 3 part series on upgrading my existing plasma cutter, to the new Thermacut SD55 unit. In part 1, you saw me unboxing the plasma cutter and showing you all the parts that came with it. In part 2, I installed the new machine torch, fabricated trays for the drag chain that secures the machine torch cable and connecting the CNC cable between the unit and the plasma cut...
Thermacut SD55 Plasma Cutter Upgrade | Part 2 - The Install
Переглядів 50311 місяців тому
Today's video is the 2nd of a 3 part series on upgrading my existing plasma cutter, to the new Thermacut SD55 unit. In part 1, you saw me unboxing the plasma cutter and showing you all the parts that came with it. In part 2, I'll be installing the new machine torch, fabricating trays for the drag chain that secures the machine torch cable and connecting the CNC cable between the unit and the pl...
Thermacut SD55 Plasma Cutter Upgrade | Part 1 - The Unboxing
Переглядів 44311 місяців тому
Today's video is the first of a 3 part series on upgrading my existing plasma cutter, to the new Thermacut SD55 unit, which is a 3 phase model. In part 1, I'll be unboxing the plasma cutter and showing you all the parts that came with it, as well as the extra parts I ordered. These include the machine torch and a range of cutting consumables, like electrodes, cutting tips, and some finecut cons...
Koi Fish Wall Plaque | CNC Plasma Cutting
Переглядів 128Рік тому
#shorts In this video, I cut this koi fish wall plaque, measuring 1050mm wide x 800mm high and cut out of 3mm mild steel plate. If this is something you'd like for your place, get in touch and I'd be happy to cut one for you, too. If you liked the video, a Thumbs Up would be appreciated. If you'd like to subscribe to the channel, hit the Subscribe button and hit the bell icon to be notified of ...
From a Photo to a Sculpture | How I Created a CNC Plasma Cutting File from a Photo
Переглядів 976Рік тому
In today's video I'll show you how I took a photo and created a CNC plasma cutting file, to create a garden sculpture. Using Inkscape, a free 2 dimensional Computer Aided Design (CAD) program, I imported the photo, traced around the subject using the Bezier tool, then saved it as a .dxf file that my CNC plasma cutting software, MyPlasm, will recognise. I cut the design out of 3mm mild steel pla...
How To Build A Sheet Metal Bender
Переглядів 1,7 тис.Рік тому
In this video I'll be building a sheet metal bender. This bender is designed to bolt to my welding bench, using 5 each 3/4" Whitworth studs. The bender measures 1600mm wide and the clamping bar is 1360mm wide. The base is made from 75x40mm C channel, welded to a piece of 75x10mm flat bar. The clamping bar is constructed from 50x50x5mm angle iron, as is the bending bar. The bending bar is also c...
How to Make an Electromagnetic Clamp
Переглядів 1,7 тис.Рік тому
In today's video I'll be making an electromagnetic clamp, to hold the metal pieces I cut on the plasma table, making it easier and quicker to clean them. In the past, I've have to clamp each piece to the welding bench, clean it, then move the clamp to clean the area under the clamp's head. Then unclamp it, turn the piece over, clamp it, and repeat the process. With this electromagnetic clamp, m...
CNC Plasma Cut 5 Layer Outback Scene
Переглядів 500Рік тому
In today's video, follow along as I design, cut, paint and assemble this 5 layered rural outback scene. The design measures 500mm x 300mm and is cut from 1.6mm mild steel plate, on my home built CNC plasma cutting table. I got the idea for this design, after building several 2 layer signs, so this one is an extension of those previous designs. My plasma table runs on the MyPlasm CNC controller ...
How I Created Signs for a Wasteland Vehicle!
Переглядів 2882 роки тому
In collaboration with Jim from Doin Stuff, I made him some signs for his Wasteland Vehicle, which he constructed using a Mitsubishi Lancer body on a Toyota Hilux chassis and fitted a 360ci AMC V8 mated to an AW4 auto transmission and NP242 transfer case. The Wasteland Vehicle is an absolute 'beast', and features my 'Zombie Outbreak Response Team' and 'We Make Dead Things Deader' signs. Check ou...
Stage Coach Wall Plaque
Переглядів 5242 роки тому
I was recently requested to create a wall plaque, including the house number, for a friend who was looking for something for his parents' house. He came to me with a picture of a stage coach and we settled on the finished size, but some of the fine detail needed a tweak. I got in contact with my friend Andrea, from The Path - Custom Metal Craft, and she was able to tidy up the fine detail to en...
My First Market Day
Переглядів 1,1 тис.2 роки тому
My First Market Day
6 Piece Collapsible Fire Pit - 1st Fire!
Переглядів 5562 роки тому
6 Piece Collapsible Fire Pit - 1st Fire!
6 Piece Collapsible Fire Pit | 640L x 545W x 305H
Переглядів 2,2 тис.2 роки тому
6 Piece Collapsible Fire Pit | 640L x 545W x 305H
Making Prospecting Picks out of Hardox 450 Steel
Переглядів 9262 роки тому
Making Prospecting Picks out of Hardox 450 Steel
CNC Plasma Cutter - 40th anniversary HSV GTS plaque
Переглядів 4842 роки тому
CNC Plasma Cutter - 40th anniversary HSV GTS plaque
How to Nest Multiple Items in MyPlasm CNC Software
Переглядів 2,9 тис.2 роки тому
How to Nest Multiple Items in MyPlasm CNC Software
How to Create a 2 Layer Sign on a CNC Plasma Cutting Table
Переглядів 1,6 тис.2 роки тому
How to Create a 2 Layer Sign on a CNC Plasma Cutting Table
My CNC Plasma Table's Water Pan | Fabrication & Install
Переглядів 6 тис.3 роки тому
My CNC Plasma Table's Water Pan | Fabrication & Install
My CNC Plasma Cutting Table's 1st Sale
Переглядів 2,4 тис.3 роки тому
My CNC Plasma Cutting Table's 1st Sale
My CNC Plasma Cutting Table's Air Supply Components
Переглядів 2,7 тис.3 роки тому
My CNC Plasma Cutting Table's Air Supply Components
How To Build a CNC Plasma Cutting Table | Part 6 - The 1st Cut
Переглядів 6 тис.3 роки тому
How To Build a CNC Plasma Cutting Table | Part 6 - The 1st Cut
How To Build a CNC Plasma Cutting Table | Part 5 - The 1st Test Drive
Переглядів 9 тис.3 роки тому
How To Build a CNC Plasma Cutting Table | Part 5 - The 1st Test Drive
How to build a CNC Plasma Cutting Table | Part 4 - The Structure is Complete!
Переглядів 10 тис.3 роки тому
How to build a CNC Plasma Cutting Table | Part 4 - The Structure is Complete!
How to Build a CNC Plasma Cutting Table | Part 3 - The X, Y & Z Components
Переглядів 11 тис.3 роки тому
How to Build a CNC Plasma Cutting Table | Part 3 - The X, Y & Z Components
How To Build a CNC Plasma Cutting Table | Part 2 - The Electronics
Переглядів 12 тис.3 роки тому
How To Build a CNC Plasma Cutting Table | Part 2 - The Electronics

КОМЕНТАРІ

  • @pietdebrock3840
    @pietdebrock3840 6 днів тому

    Dear, fantastic videos, I have watched it with great interest. Do you happen to have a wiring diagram? I am in the process of converting a cnc router to a cnc plasma cutter with myplasm software. Piet

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 5 днів тому

      Hi Piet, I'm glad my videos have been helpful to you. I do have some wiring diagrams for the MyPlasm table, so if you send me an email (rmhyde58@gmail.com) I will send them to you.

  • @holyluke
    @holyluke 6 днів тому

    If your table has a "zero work axis function" you can mark a point (x/y) on your plate and when you move the plate for the second cut out it past the edge where it needs to be and just line up the head with your mark and zero the work axis. Less measurement. on some lines you can get away with running the full program with no slice in the program because the lines will have end points close to the edge the cut can start and stop at

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 6 днів тому

      Hey Luke, the MyPlasm software has options for 'project position', but the locations are already preset.....I don't believe I can set my own start point. Having said that, it's something I will check, though.

  • @chrisoreo3126
    @chrisoreo3126 11 днів тому

    What cutting table is that

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 11 днів тому

      Hi Chris, it's a table I built myself. If you stroll down my list of videos on my channel, you'll find the 6 part video series I made of the table build.

  • @krisbrzezina2289
    @krisbrzezina2289 17 днів тому

    love the channel very interesting content have you looked at the Hypertherm sync nozzles

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 17 днів тому

      Hey Kris, thanks for your kind words. I'm aware of the Hypertherm consumables being interchangeable with my Thermacut machine torch, but no, I haven't looked too closely at the sync nozzles. I'll have to compare pricing.

  • @jakecolvin6763
    @jakecolvin6763 20 днів тому

    Hey Rusty another good video. All your videos have awesome tips. Also where did you get the clamps from that clamp your plasma torch to the Z axis. Thanks

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 20 днів тому

      Hey Jake, thankyou for your kind words. The clamps I used to mount the machine torch to the Z axis are called Stauff clamps....you can find them at hydraulic hose suppliers or search for them online. I bought 32mm diameter clamps and they fitted the machine torch perfectly.

  • @lionelchevalier5650
    @lionelchevalier5650 22 дні тому

    Hello, i have the same pratice with my cnc, it's very cool ! Thank's for sharing you're job

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 22 дні тому

      Hey Lionel, is there something you do differently to me, that makes yours easier/better than the way I do it....if so, I'm happy to hear about it, thanks.

  • @danmarks6803
    @danmarks6803 23 дні тому

    That looks great!! Thanks for the shout out, really appreciate it! Happy to help anytime, mate

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 23 дні тому

      Hey Daniel, thanks for that. There's a couple of things I'd do differently next time, namely changing the border cuts to start at 90degrees to give it a slight lead in and eliminate the 'circular' pierce point on the open lines.

  • @jeffwhite6267
    @jeffwhite6267 24 дні тому

    Hey rusty. I use myplasm too. I also do this often, with my larger pieces. Have you tried to right click the coordinates to change the numbers instead of using the arrow keys? Also, you can move the design around on your table in myplasm by right clicking and holding while you drag your image around. I do this to realign my images / torch when cutting in this fashion. Good video mate. It's coming into "anzac season" and it's fabulous to get as many of these designs into Aussie homes as possible.

    • @yoti-fab
      @yoti-fab 24 дні тому

      Man you just taught me a few things too. Thanks! I had no idea I could type in the coordinate.

    • @jeffwhite6267
      @jeffwhite6267 24 дні тому

      @yoti-fab cheers mate

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 24 дні тому

      Hey Jeff, I've tried changing the coordinates by entering different values in the 'torch position' Y value but nothing happens...I guess I'm doing something wrong.

  • @rosswoolley2854
    @rosswoolley2854 24 дні тому

    Nice one there Rusty!

  • @darrenturner6090
    @darrenturner6090 27 днів тому

    Hi Rusty, did you sell the dinosaur? What was the cost?

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 27 днів тому

      Hi Darren, I replied to your email....hope it didn't end up in your Spam folder. The kits are $285 plus postage.

  • @wadewoehrmann2835
    @wadewoehrmann2835 29 днів тому

    Hello from Houston Texas - thanks for the info.

  • @crashtestduc697
    @crashtestduc697 Місяць тому

    Awesome work Rusty and great community project for you to be involved with.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns Місяць тому

      Cheers for that. It was something different and a great opportunity to work with local government....I'm hoping there will be more in the future.

  • @imeldaalvarado1944
    @imeldaalvarado1944 Місяць тому

    Do you have the files

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns Місяць тому

      Hi Imelda, I bought the file online....just search '3d dinosaur plasma cutting' in Etsy.

  • @slashsplat
    @slashsplat 2 місяці тому

    Works well. The only issue may be cleaning them.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      It does get a little bit of dirt/dust around the seams, which I clean off. Opening it up will tell me how much gets inside, which I'll do soon, as I've been asked to make a video of the wiring.

    • @slashsplat
      @slashsplat 2 місяці тому

      @@RustysMetalCutSignsDesigns I have seen others place thin steel plate over the magnets and still have plenty of power. I intend to place mine under some 20ga steel. This might also provide more flexible placement without concern for the magnet surfaces...

  • @jeffwhite6267
    @jeffwhite6267 2 місяці тому

    Rusty, i do similar work from my home shed, except my shed is 100+ years old, with a dirt floor. So, no concrete floor. I installed 50x50 angle steel in the centre of the roof, and run wheels along the angle iron to move the steel through my shed. I attached a vevor electric hoist to those wheels, and i can use the remote control to lift the sheet vertically... roll the sheet towards my table, then i raise it up, roll it over the table, and then lower the seet with the vertical lifter, onto the table. The vevor hoist/winch is much better than the manual winch. I tried those magnets, but for me, they're a nightmare. The vevor winch makes it 1 man operation, or my wife helps me by using the remote while i manage the sheet location. Also, you can use the same spreader bar set up, but use 2 vertical grips, instead of the magnets. Id send you a video, but my shed is appalling.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Hey Jeff, thanks for the suggestion regarding an overhead crane with electric hoist/winch. I have some them and think they'd be a better option than my manual arrangement, but when Mrs Rusty is around to help me, it's definitely easier with 2 of us. Do you run your own business and YT channel??

    • @jeffwhite6267
      @jeffwhite6267 2 місяці тому

      @RustysMetalCutSignsDesigns business, yes... YT, no. I'm not a fan of social media, but sadly, i have to use it to keep the business going

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      What's your business name, or can you provide a link to your business, please. Which part of Australia are you in....I'm in WA, about 1 hour south of Perth.

  • @rockcrawler31
    @rockcrawler31 2 місяці тому

    Hi Rusty. Only negative thing i can say mate is....please, please, please don't ever test your home made air system like you did ever again. The compressive nature of stored air makes it a bomb if the system holding it fails. Most of us who do pressure vessel testing do it by pressurising with water and about 5 percent air. Water doesn't compress so when the item fails it simply doesn't store energy. You're going and testing a join by sticking yer earhole and yer sconce right next to a bomb. At the very least if i were testing with air i would have run a hose to it from outside the shed, then close up the shed, and from outside the shed turn up the pressure slowly to 1.5x the regular expected working pressure. At least then if it goes boom, there's a steel wall between you and the shrapnel. THEN go and do yer leak testing

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Hey rockcrawler, thanks for the advice about testing with water, then applying air pressure, rather than what I did. I honestly never considered the possibility of it exploding if it couldn't hold the pressure....and with my head so close, it would hurt, a lot!! I appreciate you taking the time to explain this to me, thanks.

  • @karynturner-broad8675
    @karynturner-broad8675 2 місяці тому

    Great idea. Its a pity you skipped all the wiring etc. I guess your assuming people already know how to do it. If you video the parts you assume people know how to do, like hooking up wiring and toggle switch. You could either have it in a seperate video with link, i don't know how you was able to join the one power supply to 4 units and a toggle switch, so while its a good idea i can't replacate it.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Hi Karyn and thankyou for your comments. You make a good point, and it was remiss of me to not cover how I wired up the power supply to the 4 magnets. From memory, I joined the red wire from each of the magnets, to one side of the toggle switch and the other side of the toggle switch to the red wire (12V+) from the power supply. I then joined the black wires from each magnet, to the black wire (12V-) from the power supply. With the mains power turned on, flicking the toggle switch puts power to all 4 magnets. I hope this helps....if not, feel free to email me at rmhyde58@gmail.com and I'll send you a photo from inside the electromagnetic enclosure.

    • @slashsplat
      @slashsplat 2 місяці тому

      The magnets just connect in parallel to the supply.

    • @karynturner-broad8675
      @karynturner-broad8675 2 місяці тому

      @slashsplat If you could do a video of wiring it would be helpful.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Thankyou for the suggestion....I'll make a video, shortly, of how the magnets are wired up.

  • @madhouse5213
    @madhouse5213 2 місяці тому

    It well suited for the job. To make it easier make the handle longer, i just would get tired of lifting plates. Handle would probably get in the way. Maybe a hex bar attached for a drill to winch it? Did think placing the plates on trestles instead of the floor. Thinking its a little higher and less time raising the plates up to the plasma.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      I've been thinking about some sort of trestle, rather than lowering the sheet all the way to the floor, but it's just one more thing to stow in the shed when not in use....but it is a good idea, so thanks for that.

    • @madhouse5213
      @madhouse5213 2 місяці тому

      @@RustysMetalCutSignsDesigns yeah probably get more in the way

  • @SegoMan
    @SegoMan 2 місяці тому

    Looks like the still er I mean air dryer is in use.. 😄😄 Have you seen this video? It needs roll out trays for the metal and an electric hoist but he has a good system none the less: ua-cam.com/video/nISBU49p4bQ/v-deo.html This video gives you the concept on the tray slide out: ua-cam.com/video/zucRv1oQy_U/v-deo.html

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Hey SegoMan, the 'still' is still catching water! Thanks for the links to the other storage and handling systems....I like Wolfgang's racking and overhead crane arrangement; it has a few less manual handling steps than me, too.

    • @SegoMan
      @SegoMan 2 місяці тому

      @@RustysMetalCutSignsDesigns Your welcome Rusty Zombie! Yeah the quicker you can get metal on / off the better the profit margins. You do an hr drawing another 45 min loading / unloading for a 15 min cut job.. Like you mentioned your support column probable would not handle much weight, however you can put a real post next to it and do an overhead bridge crane. When I built my 6' x 12' table I added room for the gantry to park off the table as my my Hypertherm 105 will pierce 1" and edge cut 1-1/2" that is a lot of metal to to slide under a torch without banging things up..

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      I could probably erect a free standing overhead beam/rail, with support columns bolted to the concrete floor. At this stage I'm fine with how I load sheets onto the table, but I could look at updating this in the future.

  • @lionelchevalier5650
    @lionelchevalier5650 2 місяці тому

    Bravo, excellent !

  • @peterg1448
    @peterg1448 2 місяці тому

    see if you can find some heatsink fins that will fit on the pipes to help shed more heat

  • @DoinStuff
    @DoinStuff 2 місяці тому

    Nice work mate, I'm sick of draining water out of the lines when spray painting. 👍

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Thanks Jim. Had a few obstacles to get over, but the air condenser is working well. There's an option to put auto drains on each of the dropper legs, too.

  • @oswelds
    @oswelds 2 місяці тому

    Well this is impressive 😮

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Thanks Olli....it works well, so any moisture not getting to my plasma cutter is a good thing.

  • @SegoMan
    @SegoMan 2 місяці тому

    Rusty this sure looks like a still for Zombie Juice that you can call an air chiller to keep the revenuers happy 😂😂😂

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      You've seen through my clever disguise....hahaha!!!

    • @SegoMan
      @SegoMan 2 місяці тому

      @@RustysMetalCutSignsDesigns Rusty, Zombie Brain Fart Here: The auto tank drain valve is a must (My 20 HP A C come from the factory with one installed), I would also plumb all of your water traps into a single manifold that has one on it as well. I installed a switch next to the mag starter for the Auto drain, when turned on they do a dump cycle, If it's been down a day or two I will give it 3-4 cycles to get rid of the condensate before starting new.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Thanks for the info. I have seen another set up similar to mine, where they had installed a manifold and auto drain valve, same as on the compressor. I like the manual valves because you can see how much water is coming out of each leg, but the auto drain would also be a good idea....great zombie brain fart!!!!

  • @rosswoolley2854
    @rosswoolley2854 3 місяці тому

    Watch the whole lot, very good.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Thanks Ross. The video did go a bit longer than planned, but I didn't want to cut anything out. Did consider it in 2 parts, but went with just 1 video....like you, I hope people watch all of it.

  • @ChrisMcCTheUlsterKiwi
    @ChrisMcCTheUlsterKiwi 3 місяці тому

    Hi Rusty. Just a quick question about the table. I’ve been thinking about making one myself in nz for a couple years now and between yours and the jd garage design they seem to be popular but I think might be a bit soft especially with the rubber belts. But is there things on your table that you wish you did differently or would like to change?? If so that could be a great video or follow up on the build

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      G'day Chris and thanks for your comments. When I built my table, I used the original hand torch that came with the plasma cutter, and in order to make an ohmic sensor, I modified the original stand off guide, that came with the torch. It worked well, but did have a couple of minor hiccups....as did the plasma cutter; namely tripping out on duty cycle issues when making longer cuts with the amps turned up. Switching to a new plasma cutter (the Thermacut SD55) solved those issues, and the machine torch that came with the SD55 has its own ohmic sensor. However, water splashing onto the torch nozzle and ohmic sensor, caused me to have to lower the water table level, to get around constant 'material detection errors'. This introduced it's own problems, namely the material warping from the heat produced while cutting, and an increase in smoke and fumes coming off the table. The good news is the installation of the My Ohmic Pro unit, which basically de-sensitises the ohmic circuit, which has allowed me to run the water level at 15mm below the metal being cut, without causing any material detection errors....a real game changer. So, if you're going to run a water table and an ohmic sensor on your machine torch, definitely consider installing the My Ohmic Pro unit (available from Proma Elektronika). The MyPlasm software, also available from Proma Elektronika, is so simple to set up and use, it does make CNC plasma cutting, a breeze. It runs off .dxf files that I create in Inkscape. Besides that, the only thing I'd probably look at changing if I was going to build my table again, would be to look at 2010 ballscrews instead of the 1605 ones I went with. The main reason would be to run book speeds for thin material, but it's fine for all other thicknesses above 2mm....but being able to run the Hypertherm slow speed cut chart numbers for 1.6mm and thinner, does work well for me, though. I know there are people out there who don't like ballscrews, but for a table of my size, they work just fine. Hope this helps....and thanks for the suggestion of a video, which I've started working on, which is review of my table, after 3 years of operation.

    • @ChrisMcCTheUlsterKiwi
      @ChrisMcCTheUlsterKiwi 2 місяці тому

      @ yea would love to see a video on the changes and you talking through it. I’m looking into making a table for myself. Being in nz I think it’s better as other built tables and pretty expensive. Just not sure whether to make my own design kinda like yours or get a planned design to build off like jd garages new xl plans for a half size or full size table. But don’t know about the 3d printed parts and would like to use the ball screw drive

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 2 місяці тому

      Chris, I sell plans for my table and I include a parts list, too. If you're going to use the MyPlasm CNC controller, I can include my wiring diagrams, too. If you're interested, feel free to email me at rmhyde58@gmail.com

  • @DoinStuff
    @DoinStuff 3 місяці тому

    Nice job mate 😀

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Thanks Jim...it was a fun project and something a bit different. Made from 12mm plate, this Allosaurus measures over 5m from nose to tail....that would be cool to build one that big.

  • @jeffwhite6267
    @jeffwhite6267 3 місяці тому

    Mine was 6mm steel plate, and 3 metres in length.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Hey Jeff, that would be a cool build. If you use 1/2" plate, it measures approx. 5.5m long!

    • @jeffwhite6267
      @jeffwhite6267 3 місяці тому

      @@RustysMetalCutSignsDesigns Nearly killed me doing that size, mate. I had to make three of them for a fella.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      yeah, the weight would have been a real issue, too.

  • @rosswoolley2854
    @rosswoolley2854 3 місяці тому

    Hi rusty, i did a 2mm one years ago but it takes a bit for it to stand properly. The 3mm came out really well. I had a blow out on the 6mm line for compressor low start so i ordered copper line and at the same time the hose to the plasma blew. Might replace it with copper or "stainless is cheaper over here." Good job 👍

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Hi Ross, sorry to hear about your compressor and plasma lines blowing out....those sorts of things usually happen when you're half way through a job. I'm pleased with the way the 3mm dinosaur came out....would love to build a really big one. Also looking for similar files of other animals, etc. if you know of any.

  • @SegoMan
    @SegoMan 3 місяці тому

    Great Tutorial Rusty.. I'm am glad that I live in American and don't have have to worry about the interchange fees on currency, I am Hypertherm all the way. Machine torches on the tables and hand torches to plug in for the harvest of the skeletons. Now there is a challenge make your skeletons Halloween art!

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Thanks SegoMan. Hypertherm is the gold standard but they're very expensive down here. Halloween never used to be 'a thing' down under but it has taken off in recent years.

  • @SegoMan
    @SegoMan 3 місяці тому

    Great Job Mate! I live less than 20 miles from the town of Dinosaur Co, in the US This is where Dinosaur National Monument is headquartered.. Note: We need a 3D zombie cut out, I'll start on it after I get the main computer back up (I kinda fried the mother board)

  • @BlaszaneKrolestwo
    @BlaszaneKrolestwo 3 місяці тому

    Super wykonanie. 🧑‍🔧

  • @daipower1
    @daipower1 3 місяці тому

    Hi Rusty, I have seen this video but not the other two as yet. I dont know if you remember but I have the same setup but I have the SD100 Thermacut set, and to be honest its been great, and a lot cheaper than the Hypertherm. Your consumables are different to mine, I have a separate black spring that goes on top of the electrode, I havent seen anyone else with the same setup, but am curious if my torch would take the hypertherm ones. Here in the UK some of the consumables can take a while to arrive, so I have to order ahead, but not sure if you have the ohmic pro box from Lukaz, but if you have a water table then its a must as I had all sorts of issues until I fitted that box, it was a game changer. Thanks for the video mate, I love the fact that you have the same setup as me as I can relate to it, but I bought my table not made it like you did, but I think your a bit cleverer than me LOL. Thanks Dai

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Hey Dai, firstly, thankyou so much for supporting the channel...it's greatly appreciated. Regarding the consumables, I'll send you a PM with the list of parts for my torch to see if they're the same as yours. As for my water table giving me issues with my material detection, you're correct...it does. I've had to lower my water table to reduce the material detection errors I'm getting on my table. Lukasz sent me an Ohmic Pro to try, but as yet I haven't installed it (it's on my list of things to do, along with upgrading my electrical cabinet). I did watch a recent video by Rob Broomfield, where he has installed an Ohmic Pro on his table, and it's been a gamechanger for him, as I'm hoping it will be for me, too.

  • @Garylodge-s5j
    @Garylodge-s5j 3 місяці тому

    Well done Rusty another perfectionist job regards Gary

  • @funone8716
    @funone8716 3 місяці тому

    IMO on a plasma machine with zero cutting force (unlike a router or mill) I think one rail and 2 trucks for the X axis would be quite adequate and would save weight and money. In fact one smaller 12mm rail would be plenty rigid enough.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Not knowing anything about CNC plasma cutting tables when I built this one, I copied the design from someone else, and that was how they had set theirs up.

    • @funone8716
      @funone8716 3 місяці тому

      @@RustysMetalCutSignsDesigns Not being critical, but I see many heavy overbuilt tables. You did a very nice job for sure.

  • @rosswoolley2854
    @rosswoolley2854 3 місяці тому

    I see your linear blocks need cleaning at the beginning of the video, Rusty.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Hey Ross, you're correct. I've cleaned them now, as well as replaced the linear bearings on both Y axis rails as they were getting 'noisy'.

    • @Blou55
      @Blou55 3 місяці тому

      Hi Rusty, always good to follow you. Great video...as usual.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 3 місяці тому

      Thanks Michel, I appreciate your support.

  • @chrisoreo3126
    @chrisoreo3126 5 місяців тому

    First time seeing your channel, this is exactly what I’m trying to learn, did you save Inkscape as a DXF and your cutting program converted it to g code? , can’t wait to learn this stuff👌👍👍

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 5 місяців тому

      Hi Chris and sorry for the late reply. I create my designs in Inkscape and save the file as a .svg. I then 'save as' a .dxf, which is the format my cutting software uses (I'm using the MyPlasm CNC software from Proma Elektronika). If I need to make any changes to the file, I tweak the .svg version and then do a 'save as' a .dxf.....I find Inkscape sometimes doesn't like opening up .dxf files.

  • @laurentiu-ionutpetre7124
    @laurentiu-ionutpetre7124 6 місяців тому

    Great job ,Thanks for the movie.I'm following from Romania with the idea and desire to build a table myself, for now I'm gathering information and materials, I've already bought the plasma. congratulations for what you're doing and thanks

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 6 місяців тому

      Thankyou for your kind words and I'm glad my videos have been helpful for you in deciding to build your own table. What size table are you thinking of building because I sell plans for my table, which has a footprint of 1800 x 1800mm and cutting area of 1330 x 1330mm and based on a ballscrew drive system operating on the MyPlasm CNC controller and plasma interface unit. If you're interested, you can email me for more details....rmhyde58@gmail.com

    • @laurentiu-ionutpetre7124
      @laurentiu-ionutpetre7124 6 місяців тому

      @@RustysMetalCutSignsDesigns ...because you have to start from the bottom, but also because most of the local DIY stores sell sheet metal in 2m/1m sizes, I want to make these sizes with an extra 10%, and more than likely I will need advice and I will ask, I'm gathering the materials - you know it's not easy - and I'm sure I'll ask something, for the moment to collect some more money, but I'm having trouble with the works, I'm an argon welder by trade, but I'm in Romania and everything is strange at the moment, thank you for your appreciation

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 6 місяців тому

      When I built my table, I did so, knowing I'd probably build one to take a full size sheet of steel....2400 x 1200mm. I think if I was going to build my table now, I'd definitely build it to take a full sheet of steel. If you have any questions, feel free to get in touch, ok....happy to help if I can.

  • @richardhoney-r5y
    @richardhoney-r5y 6 місяців тому

    This has been the most comprehensive CNC plasma build lesson I've seen, and I've been lurking around he CNC Plasma forums for years. The explanation of the mechanical, drives, sensors and electrical hookup is exemplary. I particularly like your KISS (keep it simple, stupid) approach and use of off the shelf rails, ball screws and simple steppers. Would be great to see a 12 month follow up to see how it all works and whether, on mature reflection, you'd do anything different.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 6 місяців тому

      Hi Richard, thankyou for your kind words, and I'm glad you found my video series informative and helpful. I'd never thought of doing a follow up video, but you make an interesting point, so I'll give that some serious thought and make a video, when I can find some spare time.

  • @emanuelbataiosu3790
    @emanuelbataiosu3790 6 місяців тому

    Hi. Watching your videos, I found it probably one of the best so far that can give people guidance on what to buy and how to build a CNC plasma cutter. Thank you. For me, it is the best inspiration so far after watching so many other people.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 6 місяців тому

      Hi Emanuel and thankyou for your kind words. I'm glad you found my videos helpful and maybe inspired you to build your own table. I do sell plans for my table build....if you're interested, feel free to get in touch.

  • @magnum357225
    @magnum357225 7 місяців тому

    I must say u make great videos, easy to understand even for a newbie like me.

  • @Milos-nh4gk
    @Milos-nh4gk 8 місяців тому

    Hi Rusty, Where did you get your water bed cut and folded I want same size water bed but struggling to find place in WA that can cut 1.7M wide ( size of bed plus sides to be folded up)

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 8 місяців тому

      Hi Milos, Luke from Swags Engineering in Rockingham fabricated the water bed for me...here's his details: Unit 11, 21 Hurrell Way in Rockingham. His email address is: swagsengineering@gmail.com I hope he can help you.

  • @kevinbaxter1571
    @kevinbaxter1571 8 місяців тому

    how many hours on the table now? any things you would change?

    • @RustysOutbackAdventures
      @RustysOutbackAdventures 8 місяців тому

      The table is now 2 1/2 years old and while not used every day, has seen quite a few sheets of metal pass over it. As for things I'd change, maybe the ballscrews from 1605 to 2010, just to make it run a bit faster when cutting thin material, but turning the amps down on the plasma cutter and tweaking the cut speed have given me good results, though. If I built a full size table, I'd go with rack & pinion drive system.

  • @CRF250R1521
    @CRF250R1521 9 місяців тому

    Whats the purpose of the fluid? It splashes water everywhere and on the computer.

    • @RustysOutbackAdventures
      @RustysOutbackAdventures 9 місяців тому

      The water bath is there to trap the fumes, sparks and smoke that are produced from the plasma cutting process. Breathing in these fumes isn't good for your health. The water also aids in cooling the metal, especially when cutting thin gauge.

  • @bpdp379
    @bpdp379 10 місяців тому

    Give that dog a scratch for me…

  • @shanemcdonnell9881
    @shanemcdonnell9881 10 місяців тому

    Well Done.Thank you for taking the to share such a great build👍

  • @olugbengasunday5588
    @olugbengasunday5588 10 місяців тому

    Good one

  • @rosbergerik
    @rosbergerik 10 місяців тому

    Great video, are you happy with the plasma? haven't found much information about it, thought compared with hypertherm 45xp

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 10 місяців тому

      Hi Eric, I've been using the SD55 for a couple of weeks now. I did look at the 45XP but they are way more expensive. I'm still working on a couple of cut quality issues I'm having, but overall I'm happy with the new plasma cutter and machine torch.

  • @MelvinSampson-e9l
    @MelvinSampson-e9l 10 місяців тому

    Hi MR Rusty thank you so much for sharing I really love your work.I have a table I build and I'm also using my plasm controller.I'm having trouble with cutting holes not getting perfect round holes any advice.

    • @RustysMetalCutSignsDesigns
      @RustysMetalCutSignsDesigns 10 місяців тому

      Hi Melvin, if you want to send me an email, I'd be happy to try and sort your your issues.....rmhyde58@gmail.com

  • @oswelds
    @oswelds 11 місяців тому

    I enjoyed this. Thank you!