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How to Create a Fiberglass Part From Scratch - Beginners Guide
For this video, we are going over the steps to create a master cylinder cover for a S550 (2015-2023) Mustang from scratch. The idea behind this video is to show you how to create parts from your imagination or even a simple modification. The steps will include creating a shape (plug), the forming a mold, then making a part.
========== Plug Creation ==========
1. Intro - 0:01
2. Background Story - 0:33
3. Step 1 (Shape the Plug) - 0:47
4. Step 2 (Sand Plug Surface) - 8:52
5. Step 3 (Clean Surface - IPA) - 9:19
6. Step 4 (Apply Primer) - 9:42
7. Step 5 (Sand Primer) - 10:32
8. Step 6 (Clean Surface - IPA) - 11:02
9. Step 7 (Apply Clear Coat) - 11:14
10. Step 8 (Wetsand Clear Coat) - 12:11
11. Step 9 (Polish Clear Coat) - 12:43
========== Mold Forming ==========
12. Step 10 (Attach Flange Material) - 14:13
13. Step 11 (Clean Off Excess Glue) - 15:41
14. Step 12 (Fill In Mold Gaps) - 16:08
15. Step 13 (Apply Mold Release Paste Wax) - 18:00
16. Step 14 (Apply Mold Release Agent) - 18:46
17. Step 15 (Apply Tooling Gel Coat) - 21:19
18. Step 16 (Layup 30gsm Fiberglass) - 23:21
19. Step 17 (Layup .75oz Fiberglass) - 24:15
20. Step 18 (Layup 1.5oz Fiberglass) - 25:46
21. Step 19 (Layup 1.5oz Fiberglass w/Wax) - 28:07
22. Step 20 (Trim Mold Edges) - 29:01
23. Step 21 (Demold Plug) - 29:48
24. Step 22 (Clean Mold) - 30:46
25. Step 23 (Wetsand Mold) - 31:09
26. Step 24 (Polish Mold) - 31:45
========== Part Making ==========
27. Step 25 (Apply Mold Release Paste Wax) - 32:29
28. Step 26 (Apply Mold Release Agent) - 32:55
29. Step 27 (Apply Gel Coat) - 34:19
30. Step 28 (Layup 30gsm Fiberglass) - 35:46
31. Step 29 (Layup .75oz Fiberglass) - 36:02
32. Step 30 (Layup 1.5oz Fiberglass w/Wax) - 36:35
33. Step 31 (Demold Part) - 37:31
34. Step 32 (Clean Part) - 38:16
35. Step 33 (Trim Off The Flange) - 38:55
36. Step 34 (Sand Edges) - 39:18
37. Step 35 (Drill Holes & Notches) - 39:57
38. Step 36 (Test Fit Part) - 41:30
39. Step 37 (Paint Part) - 42:04
40. Final Product - 43:01
Products Used:
This video contains affiliate links for which I may receive compensation.
========== Mold Material ==========
Polyester Resin (AC8040N-2K) - easternburlap.com/products/
Tooling Gelcoat (AC379T-2K) - easternburlap.com/products/
Fiberglass Mat 3/4 OZ., 50" WIDE (OC-7550) - easternburlap.com/products/
Fiberglass Mat 1.5 OZ., 50" WIDE (OC-1550) - easternburlap.com/products/
Fiberglass 30gsm, 5mx1m - www.ebay.com/itm/304011296765
Fill-It Clay (FILL-IT) - easternburlap.com/products/
Wax Surfacing Agent (AC2290-1) - easternburlap.com/products/
Aluminum Roll Flashing - www.lowes.com/pd/Amerimax-6-in-x-50-ft-Aluminum-Roll-Flashing/5001929673
Partall Paste #2 - amzn.to/42euVO0
Partall Film #10 - amzn.to/3Sa4jJa
Plastic Blank Sign - www.lowes.com/pd/Hillman-24-in-x-36-in-Blank-Sign/3340838
Shelving MDF Board (1701106) - www.homedepot.com/p/3-4-in-x-16-in-x-4-ft-Square-Edge-Shelving-MDF-Board-1701106/202089058
========== Disposable Material ==========
50-piece Sanding Discs Set - amzn.to/3It0POi
Chip Brushes - amzn.to/3UbybaC
Eye Dropper - amzn.to/48PZjAz
Foam Brushes - amzn.to/3OhpCr0
Hot Glue Sticks - amzn.to/427ziub
Meguiar's Ultimate Compound - amzn.to/3Sn29qW
Mixing Cups - amzn.to/3OfHFOk
Nitrile Gloves - amzn.to/3lABI38
Polyester Hi-Temp Tape - amzn.to/48Iq8Xp
Sanding Drum Set - amzn.to/3EcSYSp
Sandpaper 60 to 5000 Grit - amzn.to/3u3M8g7
Wood Sticks - www.walmart.com/ip/Go-Create-Super-Jumbo-Craft-Sticks-45-Pack-Extra-Long-Wood-Craft-Sticks/47426780
========== Misc Products ==========
Applicator Pad - amzn.to/47PewAG
Glue Gun - amzn.to/3XOqXrm
HVLP Spray Gun - amzn.to/3OmsjI3
Respirator Mask - amzn.to/3SFpg04
Step Drill Bit Set - amzn.to/47XiU0v
Trim Removal Tool Set - amzn.to/3hRQA8j
Tools:
Applicator Pad
Center Punch
Circular Saw
Gelcoat Gage
Glue Gun
HVLP Spray Gun
Isopropyl Alcohol 91% (IPA)
Jig Saw
Microfiber Cloth
Oscillating Tool
Popsicle Sticks
Rotary Power Tool
Safety Glasses
Sander
Sandpaper (80-2000 Grit)
Shop Towels
Stepper Bits
Trim Removal Tool Set
Utility Knife
#Fiberglass #MoldMaking
Disclaimer: Content produced from Mcgurr Entertainment is for entertainment purposes only. This information is not endorsed by any agency/company (such as Ford) and is intended as an entertainment. Mcgurr Entertainment assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. All content on UA-cam is provided in good faith, however we make no representation or warranty of any kind, express or implied, regarding the accuracy, adequacy, validity, reliability, availability or completeness of any information on UA-cam. Use this information at your own risk.
Переглядів: 205 835

Відео

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Переглядів 8 тис.4 місяці тому
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Переглядів 2,6 тис.4 місяці тому
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Переглядів 2 тис.9 місяців тому
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КОМЕНТАРІ

  • @sonofguns1016
    @sonofguns1016 5 годин тому

    Here’s the thing, sound bars are a thing because they are easy and do increase the quality of the sound of a tv, add a small 8” or 10” powered subwoofer and it’s good enough. I did this for my parents with my siblings as a Christmas present and it sounded 1000% better than the speakers on their brand new tv. Now I myself love audio and that’s why I’m building my setup now using used AVR and trying my hand at building my own center channel and Dolby height speakers while using old JBL series 8083 theatre speakers as left and right. I think it’ll be pretty badass but it’s way more involved.

  • @sumdood2035
    @sumdood2035 6 годин тому

    My 2016 had 2 motors replaced under warranty. Each time, I got about 3 months of normal use and the issue came back. Added dielectric grease to the motor connector after the last replacement, which got me a few more months, but now it's back. I used so much dielectric grease I had to clamp the connector to get it to latch, and it STILL came back. I'm wondering if it's one of the wires or connectors in whatever sensor turns the interior lights on, and drops the window when you open the door. My interior lights stay off, but I'm thinking it's one of the other wires. There's no way it's the motor itself after all of these issues. Also, dielectric grease is non-conductive and designed to be used around electrical connectors. Shouldn't be an issue if it gets in the connector.

    • @mcgurrentertainment
      @mcgurrentertainment 5 годин тому

      Very odd. Is it both windows still? And I'm guessing it's no longer under warranty.

  • @hermiWormi
    @hermiWormi 8 годин тому

    awesome video. very informative, but damn, with my impatience and ADHD and everything else...i would never make it through the whole process!

  • @calvinbarnes7664
    @calvinbarnes7664 День тому

    I have a 2009 Frontier here in Mobile Alabama I need to put some spark plugs in my truck

  • @Jay-t6v1x
    @Jay-t6v1x День тому

    Does this feature come on 5.0 and other mustangs? Or just a specific model

    • @mcgurrentertainment
      @mcgurrentertainment День тому

      Both. All Mustangs except for the base model

    • @Jay-t6v1x
      @Jay-t6v1x День тому

      @ ok thank you so much great vid too💯

  • @danielz6781
    @danielz6781 День тому

    One way to make this go faster is to presiak your mat with a roller and then stab it into the mold because most of the time goes into soaking the mat when you use a brush. You can soak multiple layers at the same time and apply them all together.

  • @SystemScandll
    @SystemScandll День тому

    0:48 "I wanted to recreate the exact same one... make the exact same thing" Proceeds to not use bolts and bond the lot together to make a plug - mould - part.

    • @mcgurrentertainment
      @mcgurrentertainment День тому

      Correct. The original design was not intended for permanent installation. So, we decided to go a step further to make it structurally sound.

  • @mur80mur
    @mur80mur 2 дні тому

    How much time did this take overall? If it's 4-5 days how much would you charge to make a profit?

    • @mcgurrentertainment
      @mcgurrentertainment 2 дні тому

      This was an off/on project due to other projects being a priority. But if I had to guess, start to finish... maybe 10 days. That includes the plug, mold, and the part. If a part was being made, maybe 3-4 days in the background. Where are you located?

  • @bossmankev637
    @bossmankev637 2 дні тому

    Just installed mines …works great 🫡 thanks for the simple video

  • @paulvgggggg
    @paulvgggggg 2 дні тому

    badass work man

  • @alejandroalvarez5104
    @alejandroalvarez5104 2 дні тому

    Mine didnt work maybe something else is broken, windows stays down and after a couple of rides if goes back up 😢

  • @ralphcastaneda128
    @ralphcastaneda128 2 дні тому

    Is there a reason why in all the Altima oil change videos no one lifts the car by the center lift point?

    • @mcgurrentertainment
      @mcgurrentertainment 2 дні тому

      I know the main reason for me was having room to work, especially for camera gear and lighting. It's hard to get good camera angles with the jack stands in the way.

  • @benrollins7348
    @benrollins7348 3 дні тому

    I have watched plenty of videos car repair. This has to be the best I have ever seen very detailed and not in a rush.

  • @naasharp
    @naasharp 3 дні тому

    As others have said, absolute legend ! Worked a treat on my UK/RHD 2017 GT 5.0 Convertible. This problem had been getting worse over the months to the extent it would drain the battery overnight with the window going up and down. Survived the week removing the window fuse (#26 for RHD drivers-side) but followed the very well described and accurate instructions at the weekend and so far has stopped it happening again. Well worth trying if you're experiencing the same problem. Many many thanks Mcgurr

  • @RetroAnachronist
    @RetroAnachronist 3 дні тому

    Way above my skillset. Thanks for the tutorial. Similar process with carbon fiber?

    • @mcgurrentertainment
      @mcgurrentertainment 3 дні тому

      Thank you. Carbon fiber has some similar, however it can be a totally different animal. The forming/layup process to the resin type is different

  • @chickenfoundation9323
    @chickenfoundation9323 4 дні тому

    I don’t have push start I have a regular key , will I be able to use the original keyfob?

  • @welfn2211
    @welfn2211 4 дні тому

    Great video

  • @welfn2211
    @welfn2211 4 дні тому

    What is the thread compound for? Do you recommend?

    • @mcgurrentertainment
      @mcgurrentertainment 4 дні тому

      It's applied to the threads of a fastener to prevent it from loosening over time due to vibration or parts shifting.

  • @downbadmilflover
    @downbadmilflover 5 днів тому

    I have the analog gauges but not MyColor 😭😭😭

  • @pilet24
    @pilet24 5 днів тому

    question, this radio on Amazon shows a microphone as part of one of the accessories and you did not install one in this video. Did your package not come with one?

    • @mcgurrentertainment
      @mcgurrentertainment 5 днів тому

      At the time of the video, the radio did not include an external microphone (but you could add one). If one was included, I would likely install it on the sunvisor.

    • @pilet24
      @pilet24 5 днів тому

      @mcgurrentertainment ok thanks!

  • @jdawg93
    @jdawg93 5 днів тому

    The jokes, spongebob references, and thorough instructions. 10/10 video

  • @TheQSRPodcast-l4y
    @TheQSRPodcast-l4y 5 днів тому

    This is so awesome. I have a 1988 F250 that needs a new headliner. A new very thin and flimsy plastic headliner costs $500. Keep in mind this is a single cab 2 door truck so the headliner isn't very big (39x57 inches). The new headliner is a complete ripoff. Now I'm researching DIY fiberglass headliner and this is the best video I've found so far. I might even make new fiberglass door panels. Thanks for this video.

  • @bobbrueckner7498
    @bobbrueckner7498 6 днів тому

    Nice job! But you could have saved yourself a whole lot of work by making the plug in two pieces and then gluing them together after you shaped them.

  • @dennishayes1505
    @dennishayes1505 6 днів тому

    Can I download it into my phone then jump it in to the truck

  • @DaBadNewz
    @DaBadNewz 6 днів тому

    Thank you so much for this video! Really well done, and super informative. Really cool that you even explained the mold making process and all that. I look forward to trying my hand at fiberglass fabrication.

    • @mcgurrentertainment
      @mcgurrentertainment 6 днів тому

      Thank you very much!!! Let me know if you have any questions.

  • @tonymontana4349
    @tonymontana4349 6 днів тому

    Not in a million years dude hell no

  • @jabumriga3756
    @jabumriga3756 6 днів тому

    can you make a Performance Cold Air Intake.

    • @mcgurrentertainment
      @mcgurrentertainment 6 днів тому

      Are you thinking something like this? ua-cam.com/video/xIFUaMkwZxw/v-deo.html

  • @kippdesign7930
    @kippdesign7930 7 днів тому

    Nice work!

  • @dinualexandru2155
    @dinualexandru2155 7 днів тому

    Impresive. It camed out like a peace made in fabric. Congrats! I'll try - hope soon - to make some car doors and other parts of that. Blessings!

  • @CentristRN
    @CentristRN 7 днів тому

    Half circle blade on Fein tool is much easier to control

  • @tlgoody
    @tlgoody 7 днів тому

    Great video. I found the pulley down and to the left of the tensioner easier as the last pulley. It also doesn't have a lip. The separation of releasing the tension and sliding the belt on helped.

  • @jasont2215
    @jasont2215 7 днів тому

    Go ahead, and stop saying go ahead... everything else was great! Thank you!

  • @TheApparitionHolmes
    @TheApparitionHolmes 7 днів тому

    Does this include the mustang ecoboost 2022? Thanks

  • @marchellefowler
    @marchellefowler 7 днів тому

    What’s the compound on the screws for?

    • @mcgurrentertainment
      @mcgurrentertainment 7 днів тому

      Good question. It's applied to the threads of a fastener to prevent it from loosening over time due to vibration or parts shifting.

    • @marchellefowler
      @marchellefowler 7 днів тому

      @@mcgurrentertainment thank you !!

    • @mcgurrentertainment
      @mcgurrentertainment 7 днів тому

      Anytime 😊

  • @NoferTrunions
    @NoferTrunions 8 днів тому

    Cleanup: How do you cleanup shop? clothing? self?

    • @mcgurrentertainment
      @mcgurrentertainment 8 днів тому

      Shop: I use drop cloth for fiberglass work and the rest is just dust (sweep it up. Clothing: washer and dryer (wash separately from normal clothes). Self: normal soap and water. I wear gloves a majority of the time.

  • @NoferTrunions
    @NoferTrunions 8 днів тому

    White Marker: which one?

  • @JeanMelim
    @JeanMelim 8 днів тому

    Awesome!

  • @Pockygen
    @Pockygen 8 днів тому

    This is something I can definitely do with the supervise of someone 🥲🥲

  • @peteramberley9952
    @peteramberley9952 8 днів тому

    With out sounding too anal please use a mask when routering mdf

  • @aaroncunneen328
    @aaroncunneen328 8 днів тому

    Couldn't you just cut bits on wood to correct size then glue on backing board ???????

    • @mcgurrentertainment
      @mcgurrentertainment 8 днів тому

      I could. But the point was to share a way to accomplish the goal from scratch

  • @DanielShaw-l3f
    @DanielShaw-l3f 8 днів тому

    Thanks for that my friend.

  • @rossbrigolimusic
    @rossbrigolimusic 9 днів тому

    That’s a lot of work. I think you get it injection molded and delivered to you after. There are online services that can do this.

    • @mcgurrentertainment
      @mcgurrentertainment 9 днів тому

      True. But that would require drawings, and a custom mold be made by the third party. That can get expensive.

  • @clube_da_7_galo
    @clube_da_7_galo 9 днів тому

    Nice! Very nice!

  • @frankvazquez9466
    @frankvazquez9466 9 днів тому

    Outstanding

  • @reebo53
    @reebo53 9 днів тому

    Thanks a lot, you got me up and running again. Seems if the AC is blowing even better on all settings. Thanks again. Your video was very, very helpful. Have a great day!

  • @derekdreke4990
    @derekdreke4990 9 днів тому

    This is awesome bud !!!! Thank you

  • @generationalgamers8925
    @generationalgamers8925 9 днів тому

    when i was a yungin i was a waxer/gelcoater at a factory that made fiberglass bathtub/showers and standalone showers, every thing seemed relatively the same except we only applied the green thick turtle wax looking stuff around the edges and the liquidy release wax on the finished part and they also built in air hoses that led to problem spots mainly the tub or shower floor and when we would release them they had these plastic shims with a hole on the skinny side leading to a air hose nipple which i thought could be handy here, we would tap it then hit it with a quick blast of air without even hooking the hose up completely, another difference was they had the fiberglass chopper guns that sprayed resin acetone and hardener and chopped up fiberglass filament with spinning razor blades and blasted the whole mix on to the gelcoated mold and a helper would roll the wet mix with little rubber paint roller looking tools.

    • @generationalgamers8925
      @generationalgamers8925 9 днів тому

      also what i never understood was how they made the molds, they had an in house engineer designing and making the molds which were huge made out of lumber and mdf and probably fiberglass resin similar to how you did so thank you for solving that mystery, i don't think the engineer started with a stub or what ever it was called he just skipped thay step and made the reverse of a tub i guess

    • @mcgurrentertainment
      @mcgurrentertainment 9 днів тому

      Very cool

  • @BrunsonBuilds
    @BrunsonBuilds 9 днів тому

    What is this part number ! Thanks !

  • @rhyedaluping
    @rhyedaluping 10 днів тому

    How about it blows air but the AC button will not light up for all 4

    • @mcgurrentertainment
      @mcgurrentertainment 9 днів тому

      It is difficult to say without troubleshooting. Could be the compressor, resistor, or even something simple like the fuse.

  • @ddpedrajo9061
    @ddpedrajo9061 10 днів тому

    I like the end bloopers. Makes me feel less inept haha