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Capturing Dust
Netherlands
Приєднався 29 бер 2024
Welcome to Capturing Dust! I am Ruud, and in my home workshop I bring my ideas that are capturing dust, to life. 🛠️
My first big project is building the ultimate dust separator for my small workshop with big tools. All the files are free to use for your own. So, follow me along my creative journey. Hope you enjoy and learn something along the way.
Together we can make awesome things!
Tim from Pilson Guitars describes it very nicely, “We all become better builders because of the contributions we make to each other.”
My first big project is building the ultimate dust separator for my small workshop with big tools. All the files are free to use for your own. So, follow me along my creative journey. Hope you enjoy and learn something along the way.
Together we can make awesome things!
Tim from Pilson Guitars describes it very nicely, “We all become better builders because of the contributions we make to each other.”
Dust, Sizes and the Challenge to Catch ’em All! (Part 3 • Budget Centrifugal Dust Separator #diy)
I am testing my Centrifugal Dust Separator, Again! With different Dust Particle Sizes.
👉 Watch me build the separator in this video: ua-cam.com/video/bCNDPIjRccw/v-deo.html
👉 Watch me build the baseplate and T-loc design waste bins in this video:
ua-cam.com/video/j7K9fEa8Re8/v-deo.html
See why I am building this here: ua-cam.com/video/Rek9JS93cDw/v-deo.html
You can build it yourself! Follow this link to the free files on Github:
github.com/Makerr-Studio/CentrifugalDustSeparator-
Support me on Patreon:
www.patreon.com/capturingdust
Based on the Harvey Gyro Air G700 Dust Processor: m.ua-cam.com/video/77_5nzE1oRQ/v-deo.html
Definitely inspired by Pilson Guitars @pilsonguitars
0:00 Intro
2:36 Different types of Dust
3:30 Particle Sizes Differences
5:05 Speedbuild
7:56 Assembly
10:16 Engineering hat.
11:26 Sugar test
12:21 Flour test
13:46 Printing flex hose adapter
14:03 Sawdust test
14:47 Planer shavings test
15:37 Conclusion
👉 Watch me build the separator in this video: ua-cam.com/video/bCNDPIjRccw/v-deo.html
👉 Watch me build the baseplate and T-loc design waste bins in this video:
ua-cam.com/video/j7K9fEa8Re8/v-deo.html
See why I am building this here: ua-cam.com/video/Rek9JS93cDw/v-deo.html
You can build it yourself! Follow this link to the free files on Github:
github.com/Makerr-Studio/CentrifugalDustSeparator-
Support me on Patreon:
www.patreon.com/capturingdust
Based on the Harvey Gyro Air G700 Dust Processor: m.ua-cam.com/video/77_5nzE1oRQ/v-deo.html
Definitely inspired by Pilson Guitars @pilsonguitars
0:00 Intro
2:36 Different types of Dust
3:30 Particle Sizes Differences
5:05 Speedbuild
7:56 Assembly
10:16 Engineering hat.
11:26 Sugar test
12:21 Flour test
13:46 Printing flex hose adapter
14:03 Sawdust test
14:47 Planer shavings test
15:37 Conclusion
Переглядів: 10 132
Відео
My Centrifugal Dust Separator, is ready! (Part 2 • Budget Dust Collector #diy)
Переглядів 19 тис.2 місяці тому
I solved the dust problem with my CamVac and Over-Engineered a Centrifugal Dust Separator for it. 👉 Want me to test the separator? Check this video: ua-cam.com/video/ENybYVAr11Q/v-deo.html Missing out on Part 1? Watch this video: ua-cam.com/video/bCNDPIjRccw/v-deo.html See why I am building this here: ua-cam.com/video/Rek9JS93cDw/v-deo.html You can build it yourself! Follow this link to the fre...
I Built my Centrifugal Dust Separator, Again! (€200 Budget Dust Collection)
Переглядів 97 тис.3 місяці тому
I am building my Centrifugal Dust Separator, Again! Now with less than 200€ worth of material. 👉 Watch me test the separator in this video: ua-cam.com/video/ENybYVAr11Q/v-deo.html Part 2 of the build: ua-cam.com/video/j7K9fEa8Re8/v-deo.html See why I am building this here: ua-cam.com/video/Rek9JS93cDw/v-deo.html You can build it yourself! Follow this link to the free files on Github: github.com...
Together we are Capturing Dust! (Just Huge if True)
Переглядів 19 тис.4 місяці тому
Together we are Capturing Dust! (Just Huge if True)
They Were So Close! The Under Dunn / Pilson Guitars • Centrifugal Dust Separator DIY
Переглядів 10 тис.4 місяці тому
They Were So Close! The Under Dunn / Pilson Guitars • Centrifugal Dust Separator DIY
Testing my DIY Centrifugal Dust Separator from Pilson Guitars - On the Hammer planer.
Переглядів 16 тис.5 місяців тому
Testing my DIY Centrifugal Dust Separator from Pilson Guitars - On the Hammer planer.
you re hard at work and doing good tests. Have you ever done a test with just one tube and a normal shop vac? blijft fantastisch om het te volgen.
Yes I have. I made a short about it: ua-cam.com/users/shortsWzThUMNowf8 I was not impressed by the results. Dust was settling down inside of the tube due to low air speeds. I have plans to make a smaller version for it with a 100mm tube.
Interesting so you're messing with adding an electrostatic precipitator to catch the fines?
It seems to have a natural tendency to charge the dust when we push dust at a high speed trough a smaller 100mm PVC pipe. I did not connected any electrical current to the system. Just like charging a balloon electrically while you rub it on your head. I thought about how to discharge the tube. Only it's an interesting concept to use to our advantage 🤔
what a mess....
Can't wait for the next update! Have the Oneida in two sizes and very happy with them. Really want to try the centrifugal setup though!
Hi, This is sarah.Your content is quite a match with our brand's service and application scene. I would like to invite you to experience our 3DPrinting service and test our materials. May I ask about your interests?
Hello Sara. Thank you for reaching out. I started this channel with no intention of acquiring sponsorship. I just try to build things that can help improve the creator community and be as transparent and independent as possible in that regard.
@@CapturingDustI got it. I am quite interested in your project and creativity. If you have any project that needs some product support, please contact me. We can build some custom parts for you to finish the special design.
Thx Sara! I'll keep it in mind!
Hi I like what you have done. I'm looking for ideas on catching the fine particuls I'm working in a car body shop and the dust from sanding filler etc is similar to flower.
I have some ideas for separating the very fine particles that I am going to explore in the next months. It needs a different approach I think.
Dets a verrie nais filmpie from joe
Creio que você modifica a direção das hélice, evitando que a poeira fique muito tempo circulando dentro do tubo,
I did change the direction! Only not with a special purpose. The second dustport is in this design different with two straight walls. So now it doesn’t matter how the impellers are oriented. I looked back on the footage and that I saw I changed the impellers 😅
@@CapturingDustah, não foi isso quis dizer, no vídeo foi você colocou o primeiro tubo coletor no sentido anti-horário e o segundo no sentido horário, não estou questionando este vídeo
Yes and now I expediently switch them during assembly after adjusting the tube cutouts for the second dustports. Because that dustport is green now and a different design 😅
How quickly are you feeding the dust in? It would be interesting to see if there was any difference with a slower feed similar to what you’d actually get when using a tool that produces such fine dust.
The feed rate is to high for a proper comparison with sanding. Also the dust clogs together and get sucked up in chunks that is not really a real sanding situation. I need to test with a normal sender connected to it. Or sucking in a dust state of the material, not chucks of dust. It’s difficult to do a proper test on it.
@ thanks for the reply, this is a great series of videos, really looking forward to seeing more
are you satisfied with the result?I think that's close to the edge, the motor is well protected, and the filter is also nearly clean, I just wondering if we can go any further
For sanding and planer shavings I am really happy now with the results. The new second dust port is doing a great job. I have some tests done with different feed rates and some of the with separation efficiency of 99,87%. Sanding dust is a complete other game and needs a different approach I think.
Could you test mdf sawdust? I have problems with it getting past my dust collector on the cnc.
Did you build this separator yourself already? Of do you have problems with your current setup?
@ I have a dust deputy and a dust topper. The deputy is better but both let the fine dust get by. I’m trying to find something better and that’s how I found your channel.
Nice you found my channel! I already did some tests with sawdust from MDF and plywood. It’s the material I found in my festool dustbag. The separator with the new dustport is separating it very nicely. The tests I did were above 99% now. I don’t have a CNC jet that can produce a lot of MDF dust. My shaper only supports a 38mm festool hose. I will run some test on it soon and connect the hose to the separator.
How does it do with super fine particles? Like drywall dust or fine sanding dust?
My experience is not good with both types of inlets. I think the tube diameter is to large so the small particles can’t get enough rotation speed for a proper separation. The dust settles down on the bottom of the tube. I will test a 100mm tube diameter in the next month.
@5:48 I watched this part 4 times. damn those drawers are smooth!
I know! I copied the design of Dennis from the channel hooked on wood: m.ua-cam.com/video/CXXyA8QlOuM/v-deo.html
You are a lifesaver. (literally by stopping me from dying of lung disease). lol
Loving watching you work through the joys of capturing dust. Be careful though as that last 0.1% that you don't capture is the dust that is trying to kill you, the rest is just making a mess. Many who have fallen for the look of the Harvey don't look past the centrifugal part. That is the awesome looking but what is left also needs to be filtered, that is why Harvey have "HEPA filter 0.3 micron (Merv 17)" This is also called a HEPA 13 filter (not a MERV 13 which is nowhere near as good). So work at getting the most mass out of the airstream as possible - it makes it FAR easier for the "paper" filters. It also is far better for the fan motors if they have the air stream running through them for cooling. BUT for a safer work environment you then need to pass it through a proper sub micron (HEPA13/MERV17 or better) to get those little nasties out that way virtually nothing but are there in their billions (yes, literally billions). An easy way to see this is to look at the DustControl AirCube1200 - it has an air flow of 1000 m3/h which is about the same as the 3 motor CamVac. You can make your own with a prefilter (just to protect the final filter) and then a H13/M17 filter that can handle the ~1000 m3/h that is provided by a 250 or 315mm dia inline fan. FYI the claims by Record for the CamVac filters filter to 1 micron I am sure are correct, and it is also true that as more "stuff" collects the filtering becomes ever more complete. However, what you don't see is what amount of the 1 micron and sub 1 micron gets through the paper bags. If you don't filter to HEPA 13 level then the best thing to do is have the outlet going outside not into your workshop area. Making sure it is going somewhere were it will be dispersed - not sucked into the home heating system.... 😲 Vacuum/filters for industrial workplaces are now being rated based on the level of filtration and handling of the waste. You will see this on vacuums with L/M/H ratings Some more information from doctorvacuum - com - au HEPA filters are high-efficiency air filters that are commonly used in vacuum cleaners. The acronym HEPA stands for “high-efficiency particulate air.” These filters are designed to trap very small particles, such as dust, pollen, and pet dander, that other vacuum cleaners might not be able to capture. When a vacuum cleaner is equipped with a HEPA filter, it can effectively remove these small particles from the air, helping to improve air quality in your home and reduce allergy and asthma symptoms. Most vacuum cleaners only capture particles down to about 10 microns in size, but HEPA filters can trap particles as small as 0.3 microns! What Is The Difference Between L/M/H Class Vacuums? L-class vacuums are for removing dusts with workplace exposure standard >1mg/m3, commonly used in woodworking or general warehouse settings. M-class vacuums are for removing dusts with workplace exposure standard >=0.1mg/m3, commonly used for construction or wood dusts.(Edit: this is the level needed for MDF etc and basically requires a HEPA13 filter) H-class vacuums are for removing dusts with workplace exposure standard <0.1mg/m3, commonly used for construction, demolition and much more harmful dust particles. (Edit this is the level needed for asbestos etc) (Edit: the basic difference between a M & H class is that the filters can be removed without the operator coming into contact with them.)
Thx for your great reply! I have a SEK-SPS30 EVAL KIT, PARTICULATE MATTER SENSOR to quarantine the air that is coming out from the camvac. Not jet tested it because I am still focusing on the bigger particle separation. When that works fine I’ll focus more on the fine filters and vacuum side.
I'm really loving your content man. Please keep up the good work! Thanks from the USA!
Great idea! Please make sure to also do a fine particle check before and after using both with the same filter. So it is a real comparison.
Like PM2.5, PM5, PM10 particles size wise?
Would it be feasible to combine the two dust bins into a single one shared by both stages of both units?
You will need a segmentation between the two stages. Otherwise the air flow will find the way of least resistance through the bins and not through the impellers.
@ makes sense. Thanks!
Hi, beautiful looking and efficient ! I have just a question. you are using a professional vacuum with maybe a 100mm hose. Did you think you can resize the dust separator for fitting in 2 x 40mm acrylic hose for a domestic vacuum use like a karcher ?
I am planning to scale it down to 100mm for a vacuum. And then on a single separator. Two times 40mm is to small I think
It is not a dust separator, it is a sawdust separator.
Do you cut your tubing to 500 mm? I see that the PVC tubing is sold in 36 inch lengths, and was wondering if 500 mm is the ideal length for air movement, or if a longer or shorter piece would work just as well. Thanks!
I took the length from the Pilson Guitars design. He scaled it back from the Harvey design. I have no idea if this is the perfect length for the 6 inch tube. Harvey uses 8 inches, so perhaps the length doesn't scale linearly with respect to the diameter. Testing different length is a bit expensive and time consuming. My feeling is that a bit shorter tube (18 inch) still works fine. Only that is not tested.
@@CapturingDust Thank you for your reply. I will let you know what I decide to do and how that length performed.
very interesting. did the tests lead to revision ideas/plans? or are you happy with the performance? love this series and the channel :)
For my planer it is perfect! Only I also like to solve the sawdust efficiency so I have printed new dust ports for the second stage and new 100mm y-piece and matching inlets and changed the flex hose for a clear 100mm pvc tube to the CamVac and I am running some tests again. More details on Patreon. It looks pretty promising!
Hi, I love your System and How you Publish everything 👌 About the separation: I use a cyclonic system and that works for the fine dust of my CNC mill very well! Even the dust after planing mdf boards. Maybe it would work, that you put a Cyclone as a second stage after your system. That should reduce the over all air speed but increase the efficiency of separation small particles
Does having two avoid patent infringement or is the cyclonic design different compared to the original?
The original has straight inlets. I like to mount it above my planer and will need a 90 degree elbow for that to go down. So I was exploring this cyclonic inlet design that potentially could eliminate the need for the elbow. It does a better job on the shavings to. Only need to test it for sawdust and sanding dust. It still needs to be refined though.
You should use bag filters for your vacuum motors. Those have HUGE filter area and don't throttle your air flow down. Small filters are bad in that respect.
Those numbers for sawdust and chips are pretty good! I wouldn't expect it to work well on the super fine stuff, but that's ok because that's what HEPA filters are for. Also, in practice I don't think it's going to be a big deal if super fine dust accumulates in the separator. It won't be able to build up enough to clog it and the bigger chips and dust will knock it loose over time.
How is dust so fascinating? Why do i have to watch all your videos with such interest? Its just dust . . .
Yes I know. It’s something I also can't let go on myself 🤔
@CapturingDust I'm going to try and print this to fit the inlet of a harbor freight dust collector blower, but I'm going to put the motor assembly on rubber mounts and use other sound deadening techniques. If the design had low decibels, a larger bin for bigger chips, hepa filtration, a manometer, and a set of 4 swivel casters, I think this would be an upgrade.
Very cool project and love the way you take it seriously (measuring performance)! How are the 3D printed parts handling the abrasive wood chips?
I printed the parts in PLA so not the best material for the long run. For now it handles all the dust very nicely. Can’t se any damage. I like to test with fine sand and plaster powder to see how the separation is like and maybe I will see some wear afterwards.
I bought a Dust Deputy Low-Pro Deluxe and put it to heavy usage in the last few weeks. My findings about separation: Wood chips is 99% Sawdust is 98% Sanding dust is n/a Plaster dust is 75% The very fine particles are not separated efficiently for that specific dust separator.
Thx for sharing your results! Interesting 🤔. I ordered a Oneida-Air Super Dust Deputy 4/5 Cycloon to compare results only it’s still in backorder for 3 months now. Buying Oneida parts in the Netherlands is hard it seems. Hope to get it before the end of the year.
Rather than the festool bins, you should look into large polycarbonate food prep containers as an affordable alternative.
I just got an idea. When camvac is on the same side of the lever as the scale sadly not only the load rating, but also the minimum value that can be measured becomes affected. So even an idea lever mechanism with +/-1g 5kg scale becomes the same as +/-5g 25kg scale in this configuration. If camvac was on one side of the pivot and counterweight on the other, no resolution would be lost. The scale's rating would have to cover just the expected weight difference. To prevent overloading the load could be transferred from the end of the beam to the scale via a spring and some sort of an end stop would prevent it from bottoming out. This way when in operation force proportional to the dust weight would be read by the scale. If load becomes too great, the spring will become compressed and the lever's end will rest on a physical stop. Then the only problem would be friction. Even linear rails have way too much of it for dust-weighting purpose because of preload and sticky grease inside. SKF's calculator is telling me that even a small 608 bearing (no shields) under the radial load of 300N will have 3,72N·mm of starting torque. That corresponds to 0,1g over a 3800mm-long lever. A hardened and polished steel rod on clean glass surface might pivot freely enough but will be less stable. A lever-based design is possible but cumbersome at that scale. So that got me thinking again. What if dust wasn't captured in the camvac? What if there was a lighter and smaller container with all the fine filters to capture dust between your separator and the vac? Then we have just 0.59 N·mm of starting torque under 100N radial load. With a skateboard bearing! This corresponds to 0,1g of sticktion over 60cm lever. With two times longer lever it would be possible to replace a scale with 1kg-rated tensometric beam and cheap-ish 24-bit ADC. Plenty of resolution to spare. At last, hose and clamps position might affect reading at this scale so removing them for readings might be necessary. I hope I haven't bored you with this wall of text :D I've just gotten myself a 3D-printer so hopefully I will be able to do some experiments on my own. If that happens I'll post the results in comments. Short version: Lighter container with filters to capture dust, steel bearings for pivot. Counterweight instead of a one-sided lever. No linear guiding. Hang it like a big vintage weighing scale.
I love it when others have the same passion about things and also are not letting it go. I have read your response very carefully. Fascinating! I did do a bit of research myself after the speed build and it seems that the resolution of a normal scale is around 1/3000. You need a precision balance scale to get a resolution up to 1/60000! It uses a counter balance back in the days now electric operated springs with load readouts. Also if more resolution is needed then the have analytical balance scales. This type of scales is even sensitive to drafts and vibrations. My own conclusion was that the total CamVac system needed to losse a lot of weight! So that the total weight of the CamVac and filter fits on top off the 5kg scale (the load cell would be the next step). This is why I bought the new motors (so don’t tell anyone 😅😉). Ideally would be to be able to get the reading while testing without having to disconnect the hose. Some kind of flexible cuff is needed. I would love to have you on Patreon tough, there are other fanatics like you contributing too the research of this project / or are and have build there own.
This is my next project. Thanks for the awesome work you're doing.
Very interested to see your next project. Did you buy the camvac motors?
It are not the original CamVac motors. They are 110€ each. Now I have these; hevo-shop.com/Staubsaugermotoren/230-v-trocken/saugmotor-230-v-1100-watt-zweistufig-tp.html Ingos Tipps made one with one of those motors (slightly different type): m.ua-cam.com/video/2-J8GXajv78/v-deo.html
thank you for this testing video, which released my self-doubt, I built an MK2 PVC version here in China, I have to say it's friendly and cheaper to build it here, we use the same standards as Europ, and everything is easy to find, and shipping is fast. a 3D print farm helped me with most of the work, coast me about 100 US dollar, and ten days to collect all the stuff. But when I tried it on those fine dust, it was a total disaster, the sanding dust stays in the PVC tube, and it's hard to clean. 🤣 Thanks again. waiting for your next update.
It looks like the Harvey system suffered a bit from the same in the acrylic demo version. See this video at 1:09:00 min; m.ua-cam.com/video/77_5nzE1oRQ/v-deo.html At 1:10:11 you can see the dust “dune” created there as well. They are ramping up the fan to get rid off that. To hi fan speed will fill up the second stage quicker. It needs to be 80/20. I am wondering if a stainless steel version performs better in the very fine dust. Because static buildup is quite high is my experience. And idd the fine particles are very sticky and hard to clean out except for the use of water. The biggest complain at the Harvey system is the quick build up of finedust in the last filters and the hard time to clean those out. I am exploring the idea now to try a small test version with 100mm tube to try out if that will increase the separation efficiency. And catch the very fine substance laterally instead of having it fall down into the second bin in the second stage. It’s clear that the fine dust keeps swirling around far to long.
@@CapturingDust thank you for your inspiringly respond. I using a 1.8 hp(so called),single motor vacuum cleaner connect to the outlet, it's not that strong, and the wind speed get down a lot at the inlet end, the sanding dust building up and laying at second stage, some dust spinning around and won’t fall down second hole.I thought it’s just because it’s lack of some horse power at first, after I saw a long paper band(which was very light) been suck out from the first trash bin right through the impeller, I realized it's not just one problem waiting here. I may change the airflow driving plan into centrifugal blower, it will make some change, at least I don’t need to concern about where is the losing Horse Power. I also wanna try that anti- static blower,it's a fan and been used in factory to get rid statics off plastics. I don't know if I have enough energey to finish it, but I will gave a try
Rctestflight has some very interesting videos on dust separators that have managed this problem
Great video!
Wish someone would make a attachment that separated bolts and screws but allowed saw dust and chips to pass into a different chamber
I love hearing about your methodology, conceptually and how you apply it into practice (and conflicts between them). Very enjoyable.
amazing work, tks a lot guy!!!
Good stuff! That triple motor extractor looks interesting I think you need to do a workshop tour too! Would love to see how you've maximised the space.
Hi Nick! Thx for your response. The triple motor CamVac is the best extractor for the average workshop according to Dennis from Hooked on Wood; m.ua-cam.com/video/e_WJ9DRAVRU/v-deo.html My workshop is 100% inspired by watching his videos. Only with my own twist. It is a result of a process that started out in 2020 with many little steps and one big vision that you see now as a result.
I try to make a video about it during my Christmas holidays. My studio workshop is in the attic and actually my whole house is furnished as a large design studio for developing creativity. And I share a one car garage for my larger tools that is a 15 minute walk away from my studio.
Also, I think the final stage of this design is less-than-optimal. Use the centrifugal force from a smaller diameter and a little twist to accelerate the fine particles to the outside tube, then have baffles with holes that swirl that airflow into a bucket/filter.
Yes that is the plan. More like this; patentimages.storage.googleapis.com/a8/9d/6f/19aad9605ed003/US20080006011A1.pdf
You could print some springs to match the vacuum weight then place the scale directly below it. You could also put the scale inside a baggie (to protect it from dust) and measure the weight of the cotton bag inside the vacuum. Lots of ways to skin this cat. I also want to caution viewers that atomized dust particles become explosive, so please be careful. I've personally seen a 36" duct full of sawdust explode into a ball of fire, 3 meters in front of my face. A sander hit a steel nail in the log, and caused the entire building to be evacuated. Seriously, be careful with atomized particles.
Weighing the cotton bag alone is just a small part of the dust inside the camvac. The most material is between the metal bin and the cotton bag. When you get the bag out that dust is not inside the bag but underneath it. And you have the paper bag filters around the motors. With cotton sleeves under it. So weighing the total camvac is the best option. And I agree on the spring part. Making a weighing platform to put the camvac on is the best way to go I think.
@@CapturingDust Thanks for the immediate response.
Have you messed with fluid separating using a centrifuge?
No I did not because the CamVac is not rated to process water. It stays high on the “to test” list tough 👍
Flour is very "sticky", maybe another type of powder (talc) to at least test for a powder without a whole redesign, or my greatest villain, dog hair (my wife is a groomer) and no cyclone have worked yet. Great work BTW!
I am going to try to test with colored holi powder that they use for festivals. Ordered some of that. Talc is also a good option and not explosive like flour 😅. About the dog hair. That are very licht and long pieces. Is it dry or wetted hair? Interesting to test if out but I think the design would need to be built differently.
@@CapturingDust It is dry. The fur (some dogs have fur and hair) is finer or thinner than human hair. The length varies from a few millimeters to ~10cm. Some "heavier" clumps of fur might get caught in the cyclone but 99% of everything else goes straight into the filter. One theory I was thinking is to have a extra long conical/funnel (vertical) to increase the chances of the "particles" to get caught. Some believe particles such as hair are too light for centrifugal systems.
Great video
just use some locktite. Never comes lose. Spring washers are crappy.
I found out that the printed parts tend to vary in size over time depending on room temperature. so a spring washer keeps pressure on the connection.
Hi, i would not be percieved as the classic turbosafety opinionist, but i t think this time can be worth the risk. Please consider ATEX equipment due to the explosive properties of regular flour and fine milled sugars. In suspension with air they create very dangerous mix with air and can easily deflagrate, in a test like this the ducted channel adds detonation risk too, due to the confined space in which the mix is create. Thanks, by the way, for the interesting solutions you are making and sharing.
Yes you’re totally right. I was aware of that and informed more or less. Luckily not reached the LEL for that. The CamVac is in no way ATEX rated. I did open the window that is 1.5m away. And had my self built room air cleaner on that was installed at the other side. Only that wouldn’t eliminate the risk inside the tube and CamVac! Not going to do the flour test again 😅. At least not inside 😃.
What happens if you supply dust ast more realistic rates? Like the 6kg/hour mentioned for your planer?
I think that would be around 99.7% The planer produces the dust with a lot of air volume in between the shavings. I noticed that the dust in the gutter was more compact and dense. So a better test would be to sprinkle the dust in front of the suction hose and let the hose suck it in. Now with the gutter sometimes big chunks of dust are pulled in that will overflow the first stage with material that is not supposed to get into stage 2.
Well done! Curious about how much made it to the cloth and paper bag filters in the Camvac? Especially with the baking powder! Would putting hard tubing between the Camvac and the separator make any difference? I've used a thien baffle system myself for years, which isn't perfect but is good enough for my needs.
I haven’t opened the CamVac yet but I took a quick look trough the inlet and it was white inside 😅. Should be around 200 grams I guess. They’re was a lot what was left behind in the hose and separator.