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Brendon_M
Приєднався 10 сер 2011
Hyundai Kona EV fire - long version
Electric vehicle fire fighting demo day.
For the people out there with no life, this is the long cut.
There is also a short version with alot of the waiting around sped up.
The Hyundai Kona was ready'd up and showing 100% charged on the dash when the spike was pushed into the cells and shorted them out.
The battery entered thermal runaway pretty quickly and the firefighters trialled a couple different methods of putting out the fire including a special blanket and f500 foaming agent
For the people out there with no life, this is the long cut.
There is also a short version with alot of the waiting around sped up.
The Hyundai Kona was ready'd up and showing 100% charged on the dash when the spike was pushed into the cells and shorted them out.
The battery entered thermal runaway pretty quickly and the firefighters trialled a couple different methods of putting out the fire including a special blanket and f500 foaming agent
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Відео
Hyundai Kona EV fire - short version
Переглядів 3 тис.6 місяців тому
Electric vehicle fire fighting demo day I'll upload 2 versions of this video, a short cut and a full unedited video for those who have plenty of spare time. The Hyundai Kona EV was ready'd up and showing 100% charged on the dash when the spike was pushed into the cells and shorted out the battery. The battery entered thermal runaway pretty quickly and the firefighters trialled a couple differen...
BYD Atto 3 battery to home storage P7 - system running overview
Переглядів 6 тис.9 місяців тому
summary of the home storage system now it's been up and running for a while
BYD Atto 3 battery to home storage P6 - pack construction and BMS cell taps 2
Переглядів 23 тис.Рік тому
A bit of a description of the construction of the pack as well as more of adding wires to the bus bars on my BYD ATTO 3 battery so I can monitor it with a BMS also a summary of the frame I've made up and where I'm up to
BYD Atto 3 battery to home storage P5 - BMS cell taps
Переглядів 12 тис.Рік тому
Adding wires to the bus bars on my BYD ATTO 3 battery so I can monitor it with a BMS Sorry about the haze on the image, I'm guessing there was dirt smeared on the camera lens. Just imagine you are watching a 90s daytime soap opera
BYD Atto 3 battery to home storage P4 - battery cables and cell taps
Переглядів 25 тис.Рік тому
The next instalment of my BYD ATTO 3 battery dismantle series that needs to be renamed as it's no longer really a series about dismantling and is more of a DIY powerwall build log now.
BYD Atto 3 battery dismantle P3 - cutting busbars
Переглядів 37 тис.Рік тому
Next video in the series of me hacking apart a BYD ATTO 3 battery for use in my home storage/DIY powerwall. In this video I cut the busbars so I can change the battery from 1p126s to 9p14s. I also talk about the cooling plate and the link/ passthrough terminals on the cells
BYD Atto 3 battery contactor dismantle (long cut)
Переглядів 4,2 тис.Рік тому
this is the non sped up version. watch the other version unless you specifically want to see how I got something apart or are just a masochist
BYD Atto 3 battery dismantle P1.5 - Whoops
Переглядів 12 тис.Рік тому
BYD battery strip. Apparently I got a little too close to 2 conductors
BYD Atto 3 battery dismantle P2 - contactor block
Переглядів 18 тис.Рік тому
stripping apart the contactor block and BMS of a BYD ATTO 3 60kWh battery
BYD Atto 3 battery dismantle P1
Переглядів 746 тис.Рік тому
Stripping the 60kWh blade battery pack out of a BYD ATTO 3 Unfortunately my best laid plans of removing the cells for a project have been ruined due to the cells being glued into place. I'll still end up using the cells but they have to remain in the case and just be rewired to suit my needs
latching circuit for precharge
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be careful with the circuit as it relies on the operator to know how long to precharge for
plasma speaker making wood lichtenberg patterns p2
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using my plasma speaker to generate high voltage to burn lichtenberg patterns into wood to make a clock
Adhesives are typically the means by which low costing electronics manufacture of this sort are made possible. However, if recycling was ever part of the overall calculus, the overall costs go upwards fast trying to dismantle those adhesives.
Love your daughter playing on the background so much when you are busy :) I bought 2 of these batteries. Lord have mercy on my soul. But i keep them intact.
Good call on keeping them intact. I definitely wouldn't do it this way a second time
@Brendon_M can you do something for me? I need to pick up the batteries. And i wonder how big the holes are on the side of the batteries where they are attached to the car. When i pick then up i need a metal bar to stick trough it. :) and i dont know the size of the hole. Would be great. I need to stack them with some wood between those two lips on the side with holes. Cannot stack them on top. The too is very frigile.
Try and get a solvent that can dissolve the glue. that way you will be able to easily remove the cells intact
Seems to go soft around 50°C too.
Transportation on batteries is as logical as toasters or furnaces on batteries. I think the real future is FCEVs.
So, this video shows that there're good quality chinese products like this.
You guyz harassing Chinese byds for trouble...just to say Chinese made it wrong way .....looking for trouble..... jealousy
One question. Where did you buy that used car battery, and what was the price ? Thanks
I bought a wrecked ATTO3 from the auctions. Realistically I probably overpaid but by the time I had it delivered to my door it cost me $11000.
Clearly, these battery modules were not meant to be repaired or re-used for any other purpose. BYD just trying to be like Tesla and design a very complex battery pack. Force owners to scrap their cars and buy new ones as soon as the battery starts failing.
What do you do for work Brandon?
Auto electrician but I've recently moved into a training role
Инженер который проэтировал эту батарею намеренно сделал так чтобы другой человек мучился при разборке,очень много людей не согласны с политикой корпорации и ремонтируют сами, на многие товары в мире цена сильно завышена.
Wow ! That's big enough to blow up the whole neighbourhood. I wouldn't like to be in one of those things in a crash 💥 I'll stick with Diesel power and a range of 1500 kms. Maybe in the future when the battery technology is much more efficent and safer. The other problem with today's current battery technology is that if 50% of all cars in just one country were electric there is not enough power production to charge them all. So more nuclear and coal powered stations needed. And we are led to believe that electric cars are green ? 🤣
Please don't listen to disinformation about EVs.
Not having a go at you. What you have shown is very interesting. To which part are you referring to ? It's a fact EV's simply don't have enough range at the current technology level. Most of them get way less than stated. I hired one out in the Uk and witnessed this first hand. In Australia, range plays a big part. EV's make the most sense in the city or short trips, but you are still in the same traffic jam looking for the same parking spot... so decent public transport or an electric bike or motorcycle makes more sense. I'm in the boat business, and many insurance companies do not like Li Ion batteries as house bank batteries in boats. In fact, most owners are buying Agm batteries when it's time to replace or upgrade. Our electricity supply, in Australia, comes mainly from coal power stations, which is not what one would call green, is it ? The size of the EV batteries, as you have well demonstrated, is such that a domestic house 15Amp plug isn't really up to the task. There are currently not enough fast chargers. One car test in the UK tested an old petrol Bmw vs the new Bmw Ev equivalent on a 3 hour drive and to my surprise the cost to recharge was a bit higher than filling up the petrol car. In the Uk unleaded fuel is almost $3 per litre. So in other words, EV's are getting more expensive to charge. Factor in the cost of a new one makes it an expensive exercise, not to mention the time and effort taken to recharge. Unfortunately EV's are not efficient enough at this time. That's the current reality
Sorry for the essay, but I got a bit carried away.... I was mostly referring to the fire stuff but first. Range is fine at the current technology level (except for towing) what we have a problem with is a lack of infrastructure. If there was a DC fast charger for every fuel Bowser there wouldn't be a problem. Remember you can leave every morning with a "full tank"so you only need to use public infrastructure if you travel more than 300km in a day which is very few people. Yes there are outliers that mean an EV won't work for everyone. But buy a car fit for purpose. People aren't buying a Yaris to cross the nullabor and there shouldn't be buying a F250 to drive to work in the city. With the current technology plug in hybrids will work fantastic for regional Australia. All the round town driving is low emissions but the range is still there for the long haul. Unfortunately the current PHEVs are a bit crap (low range, bad battery degradation, low tow ratings) and a lot of the world is pushing past the hybrid phase and straight to EVs so not enough models are coming out. There is the problem of people who don't have off street parking but those same people tend to not drive long distance so a DC fast charger experience similar to filling up at the bowser will work for those who can't gain access to power at their car while they sleep, lastest technology recharge times are below 20min (if you can find a fast enough charger) and there are plenty of sub 10min prototypes being tested. The thing about a transition is that they are never smooth or instant, things need to be done for change to happen. We have plenty of power, in fact when you move away from fossil fuels you use less energy because you no longer need to pump, process and transport the fuel (not including ICE is only about 30% efficient once you get the fuel to your car). There are certainly problems with local connections not having enough power especially in regional areas but the grid as a whole has plenty of energy, especially if V2G technology is implemented to spread the evening peaks out, though I'm unconvinced V2G will work on a massive scale as only enthusiastic people will implement it and unless it is heavily incentivised the masses won't bother. That all being said I agree 100% that decent public transport and electric bikes /scooters should be invested in as priority. EVs (and autonomous cars) don't fix traffic problems. Costs of DC charging are high due to the massive costs of the infrastructure rollout so that BMW trip makes sense. You pay a premium for faster charging but the money you save the rest of the time makes up for that, though once again buy a car fit for purpose. If you are going to be relying on DC ultra fast chargers every week then don't buy an EV to save money (hell, buying any new car to save money is a dumb idea). The complaint about EVs not being green is also silly. Even if they are fully powered by coal they emit less CO2 over the life of the vehicle (not to mention all the other various exhaust gases). And as a bonus what does get pumped into the atmosphere is happening away from where I, and more importantly, my kids breath. If you take 20L of fuel and pour 10L into a car and 10L into a genset and charge an EV, the EV will get further. That's why hybrids are so efficient, they are just an EV with a genset. Now add on the increasing amount of solar and wind generation and the fact it's energy Australia can create at home without being reliant on the world stage or market prices and it seems like a no brainer. All that waffle aside, the fire comment is what got my back up. EVs are generally safer in an accident and significantly less likely to catch on fire. The big ranger is once the fire is going you can't put it out which especially on a boat is a bad thing. Insurance companies are scared of lithium batteries mostly because of poor quality BMSs and lack of safety systems in cheaper systems/ batteries. EVs have much higher quality BMSs that actually look after the lithium cells and shut down/warn people when there is an issue. Having a cheap BMS is like having no fuel tank. Imagine 2 boats, one with a proper fuel tank that you fill up, put the cap on and then use a fuel pump to send the fuel to the motor and the other boat has no fuel tank, you just fill up the bilge and let it slosh around until you need it, when you grab a bucket and scoop some up to pour into the in top of the motor. Both boats are at risk of fire due to the fuel, but one is much more likely to burn down. Does that mean we shouldn't use fuel in the boat with a fuel tank? Now throw in the fact that the Atto battery is LFP chemistry which is known to be even more stable than other Li ion types. I'm not saying EVs are our Lord and Savior but there is a lot of FUD out there from vested interests
Repairability = zero as every chinese crap
@Brendon_M How heavy do you estimate the battery was, including its enclosure?
I do have the specs somewhere but from memory I think it's around 400-450kg
@@Brendon_M Thanks
Why would you do this ?
Why not?
What I gather from this video: 1. EV batteries are much more complicated than I have thought. 2. Now I understand why the cost of replacement is so high; also why there are no practical way to repair them. 3. At the end of their life the battery dismantling facility has to be very sophisticated operation - certainly not a scrap yard. 4. Chinese are way ahead. This video is a great service for all mankind! Thank you!
sems like replacing the bad battery pack can cost a lot
Genius
he is not repairing that battery modul, but he is dismantling it to get the good cells
Bize yeni teknolojideki bu detaylari gosterdigin icin tesekkurler 👏
no way they can fix it or recyle it .
No chance to repair, the only way the complete replacement. And why is this batterys burning self daily in china? Bad heat absorbent, cooling system? Or bad heat measurement?
Я маю рішення по протоколу
Hello. Good job. Have an question. What was the reason which led broking this battery?
The car it came from was written off in an accident and couldn't be legally repaired
omg... thats a throw away desing... vw MEB is in comparsion to this a DIY design...
Yeah it's a bit sad. Good for reliability, bad for repairability...
The black top cover, is it made of plastic (not metal)? So many screws on the sides, but no rubber seal in between. Will water penetrate or seep through during floods?
Yes, it's a plastic cover that is bolted down. There are metal (aluminum) bits of flat bar that go around the edges that clamp the plastic down onto a gasket. There is a gasketed bolt on top, that when I loosened, allowed the air pressure to equalise because the battery seems to be airtight so I don't think water will be a problem
@Brendon_M thanks for the info!
Is this battery integrared to vechicle?
Just bolted in underneath, certainly would help with structure but it's not structural
Wow, what a job. You have to admire the engineering that goes into modern EV batteries. I’ve personally seen inside a Tesla battery and was blown away, amazing stuff.
wtf so hard to repair
if you use Goodwe 5048DES, and then you use external MPPT charger, the Goodwe inverter will unstable calculate battery SOC.
SOC is reported to the goodwe by the BMS and the separate MPPT is before the current sensing shunt so the BMS sees all power in and out of the battery
@Brendon_M Have you communication RS485/CAN between Inverter&Battery?
Yes, CAN. The ZEVA BMS is compatible with any solar inverter that can talk with the same protocol that SMA uses (which seems to be most)
@Brendon_M good, sir
BYD battery looks like a piece of junk, there is no crash zone, unlike Tesla batteries, It is no wonder that there are so many Chinese cars burning.
How did you manage to accomplish all of that on your own? This is simply amazing!
It was mostly brute force and ignorance
Doing this beside a fuel bowser when these batteries are notorious for going on fire is madness.
EVs almost never burn- ICE cars are DRAMATICALLY more likely to burn.
Same as tesla battery is well built and will last as intended but impossible to repair by third party 😢😢😢
Yep, seems all manufacturers are heading this way unfortunately. Better for reliability but terrible for repairability
Increible trabajo ❤
damn, chinese manufacturer bad habbits, glue is their main tool on every jobs, it's like iphone and samsung did on their gadget so no one can repair it
WOOOOW no wonder these damn chinese EVs are blowing up left and right that cooling system is attrocious!
En los modelos actuales con tecnología cell to body es posible desmontar toda la batería 🪫, si deseo cambiarla por una mejor o mas económica, se puede ❓❔🪫
I'm not sure. I want to pull one apart but I haven't had a chance yet
Brendon, have you had any issues with the heating and cooling? It did not appear from the video that you connected up the liquid cooling system, is that unnecessary? Are there any regulatory issues connecting a battery of this size to the grin in WA? thx Bill K
No cooling/heating and so far I don't think I need it. It would be nice to have but overkill. The thermal mass of the battery seems to be more than enough to keep the temps in check. The most I ever pull out or put in to the battery is 5kW and it's designed for over 150kW. Ambient heat in the middle of summer pushes the temp up but is in a coolish area of my house and hasn't been a problem. If I get a string of hot days I might put a fan on it if the temps get to high. I have actually had some over heating in the inverter, it only has some cooling fins and pushing 5kW continuously for hours on end causes it to overheat and de-rate. I installed a fan and that seemed to cure that issue. No regulatory issues other than the inverter had to be less than 5kW (I'm on single phase), as long as the sparky was happy and he didn't seem to care
@@Brendon_M thanks for taking the time to reply. I am in Qld on the Southeast Darling Downs, summer is hot. My system is currently at 30 kW of solar panels and delivers 3 phase. I intend to use the battery, as is, paired with a Goodwe ET series hybrid inverter and all going well connect a second battery in parallel. I am powering a recirculation aquaculture project. It draws about 6-7kW, 24 hours per day. I will go to the trouble of connecting the liquid cooling system to a radiator and fan. I will let you know how it goes. regards Bill K
The battery isn't liquid cooled. It's a refrigerant loop. You might be able to push coolant through the channels but they are very small. If you are using the battery as a whole (good choice btw) then, if you haven't already, have a look at Dala's EV repair UA-cam channel.
@@Brendon_M Interesting, the vehicle I dismantled was so extensively damaged in the front end it was impossible to follow all the coolant lines. I have been unable to find a workshop manual for this vehicle, were you able to access one? I have seen some of Dala's videos, I will have another look. thx Bill K
There're some BYD manuals available on GitHub but they are all in Chinese that's all I've seen available
What an over complicated time bomb P.O.S.
Jealous drinking Russian vodka helps a lot especially when you get home.
Are there any cooling channels? Because one of the issue with blade design is that all the cells are adjacent to each other tightly and only surface available for cooling are top and bottom part of whole unit (battery pack)
No channels unfortunately. The only cooling is through the refrigerant chiller plate that sits on top of the cells
17:20 "If that was an ICE car, the fire would be much bigger..." Lol what absolute nonsense! He must get his sense of reality from hollywood film explosions
Have you not seen real car fires? Sure, they don't explode like in the movies, but they certainly burn. The fire after the break is more like a normal car fire with all the plastics and interior going up along with the airbags going off
Honestly this looks impossible to repair
The battery was not meant to be repaired, similar to Tesla So sad that manufacturers don't think about long term maintenance.
Do you know if there is any way to use the inbuilt BYD BMS that's already on this battery? As there are hybrid inverters that work with 400DC. Have seen this BYD battery forsale for approx $3000 very tempted.
Best bet would be Dala's EV repairs on UA-cam. Not sure if they have cracked the BYD pack yet but they are working in it on the GitHub (dalathegreat)
Many thanks 👍
No service, just replace it for $20,000-25,000 with a new one, that's depressing
Thanks for your Video Brendon This shows that these Battery pack is not Serviceable, Ev Cars are Disposable
I agree but that's not an EV thing, It's a new car thing.
@@Brendon_Mjust asking, do you think that we have similar costs to replace an ev battery VS an ICE engine? Thanks for the video.
I think the costs aren't too different. But it definitely depends on the models
Am I the only one who thinks that this pack, neat and sophisticated it is, is basically a nightmare to repair or recycle? If it develops a fault it is basically a bomb awaiting defusing.
100%
Wrong. Recycling them is relatively easy. It’s already happening- and is much more cost effective than mining new minerals.
I am happy to see how many work were spend to establish a second life for the battery pack from the Atto 3. Respect from my side. However I am bit concered about the used DC Inline Fuses. In the beginning I have used them even so to protect my battery pack against shortcuit. Meanwhile our community have been recognized that in case of a short circuit of the cell block the current which needs to be cut is too high for these kind of DC Inline fuse. Usually they can cut a shortcuited from around 2kAmps. Usually calculating the inner resistance of a battery pack 14s in chain is around 2 to 3 mOhms. So the shortcuit current could be around 20 kAmps. I would recommed to exchange the DC Inline fuses by suitable one. In any case I can help with some recommendations if wanted. Which you all the best and hope your are enjoying the solar radiation self power consumption.
Dear Can I cut the battery into more a small capacity parts to use it in another place , Is it possible?
Not easily. It's all glued and welded in
@@Brendon_M I understand you, it’s hard but not impossible yes ?
Nothing is impossible but I think you will damage some of the cells getting them out.
It just kept reigniting. Crazy how the fire just keeps going. Thanks for posting this.